Engineering, Manufacturing

Article Engineering, Industrial

imseStudio: blockchain-enabled secure digital twin platform for service manufacturing

Xinlai Liu, Yishuo Jiang, Zicheng Wang, Ray Y. Zhong, H. H. Cheung, George Q. Huang

Summary: This paper proposes a unified five-layer blockchain-enabled secure digital twin platform architecture for small and middle enterprises (SMEs) in the manufacturing industry to overcome the limitations of traditional manufacturing patterns. The experimental results show that the proposed platform, named imseStudio, effectively digitizes manufacturing resources and promotes the transformation towards service manufacturing.

INTERNATIONAL JOURNAL OF PRODUCTION RESEARCH (2023)

Article Engineering, Manufacturing

Grindability of titanium alloy using cryogenic nanolubricant minimum quantity lubrication

Xin Cui, Changhe Li, Yanbin Zhang, Zafar Said, Sujan Debnath, Shubham Sharma, Hafiz Muhammad Ali, Min Yang, Teng Gao, Runze Li

Summary: This research establishes calculation formulas to evaluate the grindability of Ti6Al-4V titanium alloy, and finds that cryogenic nanolubricant minimum quantity lubrication (CNMQL) exhibits the best performance in the grinding process. CNMQL significantly reduces grinding force, peak temperature, and surface roughness, while improving the ability to resist surface defects.

JOURNAL OF MANUFACTURING PROCESSES (2022)

Article Engineering, Industrial

Food supply chain in the era of Industry 4.0: blockchain technology implementation opportunities and impediments from the perspective of people, process, performance, and technology

Yasanur Kayikci, Nachiappan Subramanian, Manoj Dora, Manjot Singh Bhatia

Summary: This paper presents a blockchain-enabled food supply chain framework developed through a systematic literature review and semi-structured case interviews in the context of emerging economies. It investigates the suitability of blockchain technology in resolving major challenges, such as traceability, trust, and accountability in the food industry. The study provides empirical evidence of blockchain technology implementation in the Industry 4.0 era and offers insights for future researchers to address technological and people-related challenges.

PRODUCTION PLANNING & CONTROL (2022)

Article Automation & Control Systems

Influence of texture shape and arrangement on nanofluid minimum quantity lubrication turning

Xiaoming Wang, Changhe Li, Yanbin Zhang, Zafar Said, Sujan Debnath, Shubham Sharma, Min Yang, Teng Gao

Summary: Nanofluid minimum quantity lubrication is a new process for clean manufacturing, but effective lubrication during turning requires changing the microstructure of the tool rake face to provide a channel for lubricant diffusion. The arrangement of textures has a significant impact on cutting performance, with textures perpendicular to the main cutting edge direction achieving lowest cutting force and optimal workpiece surface.

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2022)

Article Engineering, Manufacturing

Disruptive Technologies and Operations Management in the Industry 4.0 Era and Beyond

Tsan-Ming Choi, Subodha Kumar, Xiaohang Yue, Hau-Ling Chan

Summary: This study explores the relationship between disruptive technologies in the Industry 4.0 era and operations management. It analyzes their current applications, pros and cons, as well as potential areas of human-machine conflict. Moreover, measures to achieve human-machine reconciliation and sustainable social welfare are proposed, along with a discussion on the role of policy makers. Finally, a future research agenda covering both the Industry 4.0 and Industry 5.0 eras is established.

PRODUCTION AND OPERATIONS MANAGEMENT (2022)

Review Automation & Control Systems

Extreme pressure and antiwear additives for lubricant: academic insights and perspectives

Haogang Li, Yanbin Zhang, Changhe Li, Zongming Zhou, Xiaolin Nie, Yun Chen, Huajun Cao, Bo Liu, Naiqing Zhang, Zafar Said, Sujan Debnath, Muhammad Jamil, Hafiz Muhammad Ali, Shubham Sharma

Summary: This article reviews the mechanisms and properties of extreme pressure (EP) and antiwear (AW) additives in boundary lubrication and discusses the advantages and disadvantages of traditional and nanoparticle additives. It also studies the influence of non-polar chain length on traditional additives and the effects of nanoparticle structure parameters, concentration, and media polarity on properties.

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2022)

Article Engineering, Manufacturing

Combating Copycats in the Supply Chain with Permissioned Blockchain Technology

Bin Shen, Ciwei Dong, Stefan Minner

Summary: Selling products through retailers with blockchain technology helps combat copycats, increase the profit of brand name companies, enhance consumer awareness, and reduce the profit of imitation products.

PRODUCTION AND OPERATIONS MANAGEMENT (2022)

Review Engineering, Manufacturing

Electrostatic atomization minimum quantity lubrication machining: from mechanism to application

Wenhao Xu, Changhe Li, Yanbin Zhang, Hafiz Muhammad Ali, Shubham Sharma, Runze Li, Min Yang, Teng Gao, Mingzheng Liu, Xiaoming Wang, Zafar Said, Xin Liu, Zongming Zhou

Summary: This study provides a comprehensive review and critical assessment of electrostatic atomization MQL, including its critical equipment, lubrication and heat transfer mechanisms, and comparison with pneumatic atomization MQL. Previous experiments have shown that electrostatic atomization MQL improves machining performance. Future development directions are proposed.

INTERNATIONAL JOURNAL OF EXTREME MANUFACTURING (2022)

Article Engineering, Manufacturing

Phase transition and plastic deformation mechanisms induced by self-rotating grinding of GaN single crystals

Chen Li, Yinchuan Piao, Binbin Meng, Yuxiu Hu, Longqiu Li, Feihu Zhang

Summary: The study explores the deformation and removal mechanisms of gallium nitride (GaN) single crystals during ultra-precision machining. The experimental results show that abrasive size significantly affects the surface morphology and roughness, leading to a transition from brittle fracture-dominated surface to a plastic surface with reduced abrasive size. Through cross-sectional TEM method and MD simulation, it is found that plastic deformation in GaN crystals is caused by the formation of polycrystalline nanocrystals and defects, with an observable delamination phenomenon in the plastic deformation zone.

INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE (2022)

Article Engineering, Industrial

Unsupervised domain-share CNN for machine fault transfer diagnosis from steady speeds to time-varying speeds

Hongru Cao, Haidong Shao, Xiang Zhong, Qianwang Deng, Xingkai Yang, Jianping Xuan

Summary: This paper proposes an unsupervised domain-share convolutional neural network method for efficient fault transfer diagnosis of machines from steady speeds to time-varying speeds. By improving the efficiency and robustness of feature adaptation and simultaneously extracting domain invariant features from the source domain and target domain, the proposed method aims to improve diagnosis accuracy and transferability.

JOURNAL OF MANUFACTURING SYSTEMS (2022)

Article Automation & Control Systems

Novel Joint Transfer Network for Unsupervised Bearing Fault Diagnosis From Simulation Domain to Experimental Domain

Yiming Xiao, Haidong Shao, SongYu Han, Zhiqiang Huo, Jiafu Wan

Summary: This article proposes a novel joint transfer network for unsupervised bearing fault diagnosis from the simulation domain to the experimental domain. It uses bearing simulation data to construct the source domain, an improved loss function to achieve alignment across domains, and a weight allocation mechanism to suppress negative transfer.

IEEE-ASME TRANSACTIONS ON MECHATRONICS (2022)

Review Engineering, Industrial

Laser techniques for dissimilar joining of aluminum alloys to steels: A critical review

Jin Yang, J. P. Oliveira, Yulong Li, Caiwang Tan, Chenkai Gao, Yixuan Zhao, Zhishui Yu

Summary: The use of multi-material structures is an effective solution to reduce weight and emissions in the automotive industry. However, joining aluminum alloys to steels is challenging due to their mismatched properties. Laser-based processes have been explored to overcome this issue and this review examines the recent achievements and progress in this field, evaluating factors such as joining conditions, filler materials, microstructure, and mechanical properties.

JOURNAL OF MATERIALS PROCESSING TECHNOLOGY (2022)

Review Engineering, Industrial

Big data analytics for intelligent manufacturing systems: A review

Junliang Wang, Chuqiao Xu, Jie Zhang, Ray Zhong

Summary: This paper provides a comprehensive review of big data analytics (BDA) for intelligent manufacturing systems, covering the concepts, methodologies, and applications. BDA has shown great potential in improving the efficiency and outcomes of product design, manufacturing, and maintenance. However, there are still challenges and opportunities that need further research and exploration.

JOURNAL OF MANUFACTURING SYSTEMS (2022)

Article Engineering, Industrial

Industry 4.0 and the supply chain digitalisation: a blockchain diffusion perspective

Samuel Fosso Wamba, Maciel M. Queiroz

Summary: The emergence of Industry 4.0 has presented numerous challenges and opportunities for organizations worldwide. Blockchain technology, as one of the most disruptive and promising technologies, has the potential to transform various aspects of businesses and operations, particularly in supply chain relationships. This study proposes a multi-stage model to better understand the diffusion of blockchain across supply chains. The findings reveal significant differences in the variables and stages of blockchain adoption across different countries. This research makes substantial contributions to theory and management.

PRODUCTION PLANNING & CONTROL (2022)

Article Engineering, Manufacturing

Multi-layer deposition mechanism in ultra high-frequency pulsed wire arc additive manufacturing (WAAM) of NiTi shape memory alloys

W. C. Ke, J. P. Oliveira, B. Q. Cong, S. S. Ao, Z. W. Qi, B. Peng, Z. Zeng

Summary: UHFP-GTAW-WAAM was used to fabricate thin walls of NiTi shape memory alloys. A three-dimensional numerical model was developed to simulate the deposition process, and an improved free surface tracing method was proposed. The study revealed that the vibration of the molten pool induced by UHFP current power can improve the microstructure of the parts.

ADDITIVE MANUFACTURING (2022)

Article Automation & Control Systems

Modified Stacked Autoencoder Using Adaptive Morlet Wavelet for Intelligent Fault Diagnosis of Rotating Machinery

Haidong Shao, Min Xia, Jiafu Wan, Clarence W. de Silva

Summary: In this article, a modified stacked autoencoder (MSAE) that uses adaptive Morlet wavelet is proposed for automatically diagnosing various fault types and severities of rotating machinery. Experimental results show that the proposed method is superior to other state-of-the-art methods.

IEEE-ASME TRANSACTIONS ON MECHATRONICS (2022)

Article Engineering, Manufacturing

Experimental evaluation of surface generation and force time-varying characteristics of curvilinear grooved micro end mills fabricated by EDM

Yao Sun, Liya Jin, Yadong Gong, Xuelong Wen, Guoqiang Yin, Quan Wen, Benjia Tang

Summary: In this study, curvilinear grooved micro textures were created on the rear surface of double helical micro end mills with a diameter of about 800μm by EDM method to lower specific milling energy and forces in dry micro milling experiments on aluminum alloy material. The results showed a significant reduction in specific cutting energy and forces when using micro end mills with curvilinear grooved micro textures compared to ordinary micro end mills.

JOURNAL OF MANUFACTURING PROCESSES (2022)

Review Green & Sustainable Science & Technology

State of the Art in Defect Detection Based on Machine Vision

Zhonghe Ren, Fengzhou Fang, Ning Yan, You Wu

Summary: Machine vision plays a significant role in improving the efficiency and quality of defect detection, including optical illumination, image acquisition, image processing, and image analysis technologies. The future development of visual inspection technology will mainly focus on the application of deep learning.

INTERNATIONAL JOURNAL OF PRECISION ENGINEERING AND MANUFACTURING-GREEN TECHNOLOGY (2022)

Article Engineering, Industrial

Outlook on human-centric manufacturing towards Industry 5.0

Yuqian Lu, Hao Zheng, Saahil Chand, Wanqing Xia, Zengkun Liu, Xun Xu, Lihui Wang, Zhaojun Qin, Jinsong Bao

Summary: This position paper discusses the concept, needs, reference model, enabling technologies, and system frameworks of human-centric manufacturing. It provides a relatable vision and research agenda for future work in human-centric manufacturing systems. Human-centric manufacturing should address human needs and the human-machine relationships will evolve.

JOURNAL OF MANUFACTURING SYSTEMS (2022)

Article Automation & Control Systems

Residual stress of grinding cemented carbide using MoS2 nano-lubricant

Zechen Zhang, Menghua Sui, Changhe Li, Zongming Zhou, Bo Liu, Yun Chen, Zafar Said, Sujan Debnath, Shubham Sharma

Summary: By simulating the residual stress of cemented carbide during grinding, it was found that using nanofluid minimum quantity lubrication can achieve the lowest friction coefficient, proving the model's reliability under dry grinding conditions.

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2022)