Recycling of woven carbon-fibre-reinforced polymer composites using supercritical water

Over the past few years, there has been great deal of interest in recycling carbon-fibre-reinforced polymer composites. One method that has shown promising results involves the use of supercritical fluids to achieve separation between matrix and fibres by effectively degrading the resin into lower molecular weight compounds. In addition, the solvents used are environmentally benign and can also be recovered and reused. In this study, supercritical water with 0.05 M KOH as the catalyst was used for the recycling of an aerospace-grade high-performance epoxy carbon fibre composite (Hexcel 8552/IM7). The morphology of the reclaimed fibres was observed by scanning electron microscopy, and the tensile properties of the fibres were measured by single filament testing. The effects of processing time on the resin elimination efficiency and fibre property retention were investigated. With the process developed in this research, as much as 99.2 wt% resin elimination was achieved, resulting in the recovery of clean, undamaged fibres. The reclaimed fibres retained the original tensile strength. The feasibility of recycling multiple layer composites was also explored.