Physical modelling of the composting environment: A review. Part 1: Reactor systems

In this paper, laboratory- and pilot-scale reactors used for investigation of the composting process are described and their characteristics and application reviewed. Reactor types were categorised by the present authors as fixed-temperature, self-heating, controlled temperature difference and controlled heat flux, depending upon the means of management of heat flux through vessel walls. The review indicated that fixed-temperature reactors have significant applications in studying reaction rates and other phenomena, but may self-heat to higher temperatures during the process. Self-heating laboratory-scale reactors, although inexpensive and uncomplicated, were shown to typically suffer from disproportionately large losses through the walls, even with substantial insulation present. At pilot scale, however, even moderately insulated self-heating reactors are able to reproduce wall losses similar to those reported for full-scale systems, and a simple technique for estimation of insulation requirements for self-heating reactors is presented. In contrast, controlled temperature difference and controlled heat flux laboratory reactors can provide spatial temperature differentials similar to those in full-scale systems, and can simulate full-scale wall losses. Surface area to volume ratios, a significant factor in terms of heat loss through vessel walls, were estimated by the present authors at 5.0-88.0 m(2)/m(3) for experimental composting reactors and 0.4-3.8 m(2)/m(3) for full-scale systems. Non-thermodynamic factors such as compression, sidewall airflow effects, channelling and mixing may affect simulation performance and are discussed. Further work to investigate wall effects in composting reactors, to obtain more data on horizontal temperature profiles and rates of biological heat production, to incorporate compressive effects into experimental reactors and to investigate experimental systems employing natural ventilation is suggested. (c) 2005 Elsevier Ltd. All rights reserved.