Processing and performance improvements of SWNT paper reinforced PEEK nanocomposites

in this letter, the sandwich-like single-walled carbon nanotube (SWNT) paper/polyetheretherketone (PEEK) composites were successfully prepared by using a hot-compress method. Based on SEM observation, it was found that the PEEK macromolecules could diffuse into the voids of SWNT paper and were able to form very good bonding to the nanotube bundles, which ensure effective stress transfer between two phases. Some typical problems in preparing conventional carbon nanotube/polymer composites, e.g. the difficulty to obtain well-dispersed high-loading nanotubes into polymer matrices, were successfully overcome. Moreover, the compact networks of SWNTs were not destroyed at the appropriate processing condition. Correspondingly, the resulting composite (with one layer of SWNT paper) exhibited about 40% increased in Young's modulus and 4% enhanced in failure strength when comparing with that of neat PEEK, respectively. According to rule-of-mixtures of the special sandwich-like structure, the estimated Young's modulus can reach up to about 8 GPa, which was nearly three times of that of neat matrix. Moreover, the surface electric conductivity and thermal conductivity of the PEEK films were also increased after the addition of SWNT paper. The preliminary results suggest that the SWNT paper has great potential for being used to reinforce polymers. (c) 2006 Elsevier Ltd. All rights reserved.