Effect of different incidence angles on bonding performance in cold spraying

The deformation behaviour of spray particles impacting upon a substrate under the oblique impact condition in cold spraying was investigated using finite element analysis(FEA) method. The effect of incidence angle of particle on the deformation of particle and substrate was examined. It is found that the contact area between the deformed particle and substrate decreases and the crater depth in the substrate reduces with increasing the tilting angle at the same impact velocity. The normal component of impact velocity takes an important role in the impacting process and formation of bonding.