The purpose of this article is to study the materials physics behind dye-doped polymethyl metharcylate (PMMA) that is important for the optical fiber drawing process. We report effects of the fabrication process on the mechanical properties of the final fiber. The qualitative degree of polymer chain alignment is found to increase with the drawing force, which in turn decreases with the drawing temperature and increases with the drawing ratio. The chain alignment relaxes when the fibers are annealed at 95 degreesC with a commensurate decrease in fiber length and increase in diameter. The annealed fiber has higher ductility but lower strength than the unannealed fiber. Both the yield and tensile strengths are dependent on the strain rate. The relationship between tensile strength, sigma(b,) and fiber diameter, d, is found empirically to be sigma(b)proportional tod(-0.5). The yield strength appears to be less sensitive to the fiber diameter than the tensile strength. For PMMA doped with disperse red 1 azo dye, the yield strength, tensile strength, and Young's modulus peak at a dye concentration of 0.0094 wt %. These results are useful for designing polymer optical fibers with well-defined mechanical properties. (C) 2002 American Institute of Physics.
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