Modelling waste combustion in grate furnaces

The disposal of waste that cannot be minimized, recycled or reused is a huge international problem. In the UK, we currently landfill about 30 million tonnes of waste per year. This is environmentally unfriendly due to greenhouse gas emissions, etc., and squanders energy equivalent to about 25% of our current coal consumption. The incineration of material in energy-from-waste plants has received relatively little attention from combustion scientists and engineers in the past and this work is directed at rectifying this situation. Incinerators generally burn waste on a moving grate that transports and mixes it during combustion. The combustion process involves drying, devolatilization, gasification and char burn-out. Thus gasifiers and pyrolysers are subsets of this combustion problem. Mathematically modelling combustion on the grate requires the solution of the flow field in a reacting packed bed, including radiant heat transfer. Since the burning in the channels is mixing-limited, reactions also occur in the gas phase above the bed. The conditions evaluated at the surface of the bed are the boundary conditions for conventional computational fluid dynamic modelling of the mixing and reactions in the secondary combustion zone in the freeboard above the bed. This permits the evaluation and minimization of emissions such as dioxins to the point that dioxins from incinerators now only contribute 3% of the total UK dioxin emissions. The validation of our reacting bed modelling code (FLIC) has been achieved by measurements in a pot burner using various wastes. Furthermore, a small 'ball instrument' that has been specially developed to contain instruments has complemented these measurements by withstanding temperatures up to 1000degreesC for well over an hour. This novel device passes through industrial incinerator furnaces with the waste and records parameters such as oxygen, vibration and several temperatures onto a computer memory chip. The ball is recovered from the incinerator ash pit and the information is downloaded onto an Excel spreadsheet for detailed analysis. Incinerator combustion is obviously one of the most complex combustion physics/chemistry processes known. At the present time it is also industrially important, however it is now yielding its secrets to scientific study.