Segmented polyurethane synthesized by frontal polymerization

Frontal polymerization (FP) is a mode of converting a monomer into a polymer via a localized reaction zone that propagates through the monomer. In this study, segmented polyurethane was successfully prepared by FP. The reactants, poly (propylene oxide) glycol, 2, 4-toluene diisocyanate and 1,4-butanediol and the catalyst stannous caprylate, were mixed together at an initial temperature in the presence of dimethylbenzene (as the solvent). The reactions were thermally ignited at one end of the tubular reactor, and the resultant hot fronts propagated throughout the reaction reactor. No further energy was required for polymerization to occur. The effect factors of front velocity, stannous caprylate concentration and temperature on the FP, along with comparison of FP with bulk polymerization, were thoroughly investigated. Fourier transform infrared and differential scanning calorimetry were employed to characterize polyurethane (PU). The polymer materials obtained by FP displayed features similar to those obtained by batch polymerization. The reaction time of FP for preparing PU was lower than that of BP.