Effect of solution concentrations and replacement levels of metakaolin on the resistance of mortars exposed to magnesium sulfate solutions

This paper reports an experimental study on the magnesium sulfate resistance of mortar and paste specimens incorporating 0%, 5%, 10% and 15% metakaolin (MK). The resistance of mortar specimens was evaluated using visual examination, reduction in compressive strength and expansion measurements. Results confirmed that mortar specimens with a high replacement level of metakaolin showed lower resistance to a higher sulfate concentration of magnesium solution. However, in a lower concentration, there were no visibly remarkable differences in the deterioration of mortar specimens, even up to 360 days of exposure, regardless of replacement levels of metakaolin. The negative effect of metakaolin on the magnesium sulfate resistance is partially attributed to the formation of gypsum but not ettringite and thaumasite. In addition, the reduction of calcium hydroxide and the increase of secondary C-S-H in the cement matrix due to pozzolanic reaction of metakaolin provided an opportunity to lead to the conversion of primary and secondary C-S-H gel into the M-S H gel. It is concluded that it is necessary to pay special attention when using metakaolin in concrete exposed to highly concentrated magnesium sulfate solution. (c) 2004 Elsevier Ltd. All rights reserved.