Controlled free-radical polymerization of vinyl chloride

Owing to the importance of poly(vinyl chloride) (PVC) as the second-largest plastic in volume after the polyolefins and above styrene polymers, the control of the free-radical polymerization of vinyl chloride (VC) is of high industrial and academic interest. But still the term controlled polymerization is not yet clearly defined. Often it is used for quasi-living polymerizations with equilibrium reactions in the initiation and/or termination step or for the control of the molecular weight distribution (MWD), but it can also be applied to several structural aspects such as stereochemistry, branching, or special technical properties. In the present article, the control of chain growth and chain transfer is discussed. It has been well known for many years that the propagation step in the VC polymerization is terminated to a large degree by the rather frequent and temperature-dependent chain transfer of the growing macromolecules to the monomer. Therefore, the degree of polymerization is strongly governed by the polymerization temperature. However, this transfer step does not result in a controlled or a narrow MWD. By means of free-radical nitroxide-mediated polymerization of VC in suspension, PVC with a narrower MWD can be obtained also at higher polymerization temperatures. The resulting PVC with nitroxide end groups can act as a macro-initiator for various monomers, resulting in two-block copolymers, which are, e.g., interesting compatibilizers in blends with PVC.