Ultrahigh molecular weight polyethylene produced by a bis(phenoxy-imine) titanium complex supported on latex particles

The applicability of latex particle supports for non-Cp type metallocene catalysts for ethylene polymerization is presented. Polystyrene latex particles were prepared by miniemulsion polymerization and functionalized with poly(ethyleneoxide)chains and pyridyl groups on the surface. These latex particles were chosen to demonstrate that a support with nucleophilic substituents on the surface can act as a carrier for a (phenoxy-imine) titanium complex (titanium FI-catalyst) to produce ultrahigh molecular weight polyethylene (UHMWPE). The composition of the support, the concentration of pyridyl groups on the surface, and the crosslinking of the support were optimized to provide a system where the FI-catalyst resulted in the formation of polyethylene with a M-w of more than 6,000,000 and a relatively narrow molecular weight distribution of 3.0 +/- 0.5. High activities for long polymerization times greater than 6 h resulted in a catalyst system exhibiting productivities of up to 15,000 g PE/g cat. or 7,000,000 g PE/g Ti. The resulting polymer properties showed that nucleophilic groups on the latex particle support did not negatively impact the catalyst by blocking the active site but instead created a stable environment for the titanium catalyst. In particular, pyridyl groups on the surface of the latex particle stabilized the catalyst system probably by trapping trimethylaluminium. (c) 2006 Wiley Periodicals, Inc.