Electrochemical synthesis of corrosion protective polyaniline coatings on mild steel from aqueous salicylate medium

Strongly adherent polyaniline coatings were electrochemically synthesized on mild steel from an aqueous salicylate medium. These coatings were characterized by cyclic voltammetry, UV-visible absorption spectroscopy, Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy. The extent of the corrosion protection offered by polyaniline coatings to mild steel was investigated in aqueous 3% NaCl solution, 0.01 M Na2SO4 Solution and in aqueous solutions of NaCl + Na2SO4 with different concentrations by potentiodynamic polarization technique and electrochemical impedance spectroscopy (EIS). The results of these studies reveal that the corrosion resistance of the polyaniline-coated mild steel is significantly higher and the corrosion rate is considerably lower than that of uncoated steel. (c) 2006 Published by NIMS and Elsevier Ltd.