Calcium fluoride windows for high-energy chemical lasers

The development of high-energy lasers requires optical windows capable of handling megajoule beam energies without compromising the system's performance. Calcium fluoride (CaF2) has been identified as a prime candidate for windows operating at chemical laser wavelengths due to very low bulk absorption and exceptionally small thermal lensing coefficients; it is, however, vulnerable to structural failure owing to poor mechanical strength characteristics and a large thermal stress factor. It is, therefore, essential to properly assess the ultimate potential of this material, which we attempt to do here in the following manner: (a) We assemble reliable numbers for all pertinent properties of (111)-oriented CaF2 single crystals and polycrystalline isotropic aggregates (PIAs), such as fusion-cast CaF2, which requires addressing issues relating to the elastic properties, the stress-optic coefficients, and the flexural strength. (b) We provide correct analytical expressions for evaluating the impact of pressure- and beam-induced effects on wave-front phase distortions and mechanical failure modes, taking advantage of a previous investigation [J. Appl. Phys. 98, 043103 (2005)]. (c) We perform detailed calculations on model windows made of either (111)CaF2 or (PIA)CaF2 that transmit optimally truncated Gaussian beams at wavelengths of 1.15 and 3.39 mu m, for run times such that lateral heat conduction and surface cooling can be ignored. Our main conlusions are as follows: (a) With CaF2 windows thermal lensing, as measured in terms of the Strehl ratio and on assuming coating absorptances of no more than 3x10(-5), is of no consequence in the sense that catastrophic failure may occur at fluence levels way below the threshold for optical distortion. (b) Evidence of a poor Weibull shape factor (m similar or equal to 3.5) degrades the design safety margins, which requires operating at peak intensities of no more than 100 kW/cm(2) to achieve optimum on-target fluences. (c) Regarding the issue of (111)CaF2 vs (PIA)CaF2, we note that fusion-cast material outperforms single crystals based on the figure of merit for distortion, as well as fracture and yield strengths, but contrary to (111)-oriented material, it exhibits birefringence that may rule out its use if depolarization is of concern. (c) 2006 American Institute of Physics.