Preparation and properties of nanostructured rubber composites with montmorillonite

Montmorillonite exfoliated nanoclay was prepared by treating montmorillonite with an alkyalmmonium salt. it has been characterized by FT-IR spectroscopy and thermal analysis (TGA-DTA). The nanoclay composites, in which the rubber matrix was introduced by mixing solutions of the elastomer with the organically modified clay was then compounded with carbon black filler at 2.5, 5, 10,15 phr loading level of nanoclay. The sulfur cured rubber samples were tested against a reference compound not filled with the nanoclay. Rheometrical and scorch measurements have shown that the nanoclay increases the curing speed and reduces the scorch safety. A very high reinforcement and stiffening effect due to the nanoclay was observed especially at 5 and to phr nanoclay filling level and especially at low extension modulus which can be increased up to 40% its original level than in the reference compound. An anisotropic behavior has been recorded in the stress-strain curve: for instance the 50% modulus was found > 20% higher when measured parallel to the alignment of the exfoliated nanoclay lamellae in comparison to the modulus perpendicular to the lamellae orientation. The compounds with nanoclay show no adverse effects in tensile strength and in tear resistance, in De Mattia crack initiation and in abrasion resistance. Nanoclay reduces also the hysteresis and heat build up of the rubber compounds.