The origin of anomalous eutectic structures in undercooled Ag-Cu alloy

A melt encasement (fluxing) method was used to undercool Ag-Cu alloy at its eutectic composition. The recalescence of the undercooled alloy was filmed at a high frame rate. For undercoolings <60 K, a microstructure consisting of mixed anomalous and lamellar eutectic is observed. Analysis of eutectic spacing in the lamellar eutectic reveals little dependence upon the undercooling of the bulk melt and is consistent with growth at an undercooling of 1.5 K. Depending upon undercooling, the progress of the recalescence front may be either continuous or spasmodic, wherein periods of rapid growth are separated by significant interludes in which growth totally arrests. Analysis of spot brightness profiles reveals that, during continuous growth, the recalescence is characteristic of the advancement of a planar, space-filling front, while a double recalescence occurs during spasmodic growth, the first of which is characteristic of the propagation of a dendritic, or non-space-filling, front. It is concluded that, during spasmodic growth, the propagation of two-phase, or eutectic, dendrites is observed, which subsequently remelt to form the anomalous eutectic, while the lamellar eutectic grows during post-recalescence cooling. (C) 2013 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.