Solute strengthening from first principles and application to aluminum alloys

Alloys containing substitutional solutes exhibit strengthening due to favorable solute fluctuations within the alloy that hinder dislocation motion. Here, a quantitative, parameter-free model to predict the flow stress as a function of temperature and strain rate of such alloys is presented. The model builds on analytic concepts developed by Labusch but introduces key innovations rectifying shortcomings of previous models. To accurately describe the solute/dislocation interaction energies in and around the dislocation core, density functional theory and a flexible-boundary-condition method are used. The model then predicts the zero temperature flow stress, the energy barrier for dislocation motion, and thus the finite temperature flow stresses. The model is used to predict the flow stresses of various Al alloys. Excellent results are obtained for Al-Mg and Al-Mn. Al-Fe with ppm levels of Fe is not predicted well but, using experimental results for Fe, results for the quasi-binary Al-Cr-(Fe) and Al-Cu-(Fe) alloys agree well with experiments. The model is also consistent with the stress equivalency postulate of Basinski. This parameter-free model using first-principles input thus provides a basis for achieving the long-sought goal of computational design of alloys, within the context of solute-strengthening mechanisms. (C) 2012 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.