Thermal Aspects in Deep Hole Drilling of Aluminium Cast Alloy Using Twist Drills and MQL

The deep hole drilling process with solid carbide twist drills is an efficient alternative to the classic single-lip deep hole drilling, due to the generally higher feed rates possible and the consequently higher productivity. Furthermore the minimum quantity lubrication (MQL) can be applied, in order to reduce the production costs and implement an environmentally friendly process. Because of the significantly reduced cooling performance when using MQL, a higher heat loading results for the tool and the workpiece. This paper presents the investigations of the temperature distribution in the workpiece and the heat balance of the deep hole drilling process. (c) 2012 The Authors. Published by Elsevier B.V. Selection and/or peer-review under responsibility of Professor D. Mourtzis and Professor G. Chryssolouris.