Enhanced wettability and thermal stability of nano-SiO2/poly(vinyl alcohol)-coated polypropylene composite separators for lithium-ion batteries

To improve the electrolyte wettability and thermal stability of polypropylene (PP) separators, nano-SiO2/poly(vinyl alcohol)-coated PP composite separators were prepared using a simple but efficient sol-gel and dip-coating method. The effects of the tetraethoxysilane (TEOS) dosage on the morphology, wettability, and thermal stability of the composite separators were investigated using Fourier-transform infrared spectroscopy, scanning electron microscopy, and contact-angle measurements. All the composite separators gave a smaller contact angle, higher electrolyte uptake, and lower thermal shrinkage compared with the PP separator, indicating enhanced wettability and thermal stability. Unlike the case for a traditional physical mixture, Si-O-C covalent bonds were formed in the coating layer. The composite separator with a TEOS dosage of 7.5 wt% had a unique porous structure combining hierarchical pores with interstitial voids, and gave the best wettability and thermal stability. The ionic conductivity of the composite separator containing 7.5 wt% TEOS was 1.26 mS/cm, which is much higher than that of the PP separator (0.74 mS/cm). The C-rate and cycling performances of batteries assembled with the composite separator containing 7.5 wt% TEOS were better than those of batteries containing PP separators. (C)D 2017 Chinese Society of Particuology and Institute of Process Engineering, Chinese Academy of Sciences. Published by Elsevier B.V. All rights reserved.