期刊
JOURNAL OF THE EUROPEAN CERAMIC SOCIETY
卷 38, 期 4, 页码 2035-2042出版社
ELSEVIER SCI LTD
DOI: 10.1016/j.jeurceramsoc.2017.11.002
关键词
Ceramic foams; Fly ash hollow sphere; Porosity; Mechanical strength; Solid waste utilization
资金
- National Natural Science Foundation of China [51572140]
- China Postdoctoral Science Foundation [2016T90092, 2017T100550, 2017M610085]
- Open Project of State Key Laboratory of New Ceramics and Fine Processing of Tsinghua University [KF201716]
- Basic Research Program of Shenzhen [JCYJ20170306155944271]
A novel approach to fabricate mullite ceramic foams with high porosity and mechanical strength using fly ash hollow spheres (FAHSs) as the only raw material was reported for the first time, in which FAHSs served as both matrix and pore-forming agent. It was demonstrated that uniform FAHS ceramic foams without cracks could be fabricated by both direct stack sintering method and gel-casting route. The effect of sintering temperature on linear shrinkage, porosity, phase composition and mechanical properties was investigated. With the increase of sintering temperature from 1200 degrees C to 1350 degrees C, the fracture mechanism changed from fracturing along FAHSs to fracturing across FAHSs, and the compressive strength of the FAHS ceramic foams increased from 4.4 MPa to 33.4 MPa. The FAHS ceramic foams exhibited high porosity in the range of 73-81% and high mechanical strength, which benefited from the dense assembling of small FAHSs with natural diameter distribution and excellent wall-thickness uniformity.
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