Fabrication and microstructure of a new ternary solid solution of T(i)3Al(0.8)Si(0.2)Sn(0.2)C(2) with high solid solution strengthening effect

Nearly pure Ti3Al0.8Si0.2Sn0.2C2 solid solution powders were synthesized using the Ti, Al, Si, Sn and TiC powders as raw materials by pressureless sintering at 1450 degrees C for 10 min in Ar atmosphere. The T(i)3Al(0.8)Si(0.2)Sn(0.2)C(2) grains have a typical lamellar structure of MAX phase and the A-site elements of Al, Si and Sn are uniformly distributed in T(i)3Al(0.8)Si(0.2)Sn(0.2)C(2) grains through Energy Dispersive X-ray Spectrometer (EDXS) analysis. Almost fully dense T(i)3Al(0.8)Si(0.2)Sn(0.2)C(2) bulk was prepared using a two-time hot-pressing method at 1450 degrees C for 30 min under a pressure of 30 MPa. Both Rietveld refinement and High Resolution Transmission Electron Microscopy (HRTEM) confirmed the formation of the T(i)3Al(0.8)Si(0.2)Sn(0.2)C(2) solid solution and distortion of the crystal structure. The flexural strength and Vickers hardness of T(i)3Al(0.8)Si(0.2)Sn(0.2)C(2) were measured to be 649 27 MPa and 6.4 +/- 0.12 GPa (under a load of 4.9 N), respectively, higher than those of single phase Ti3AlC2 or Ti3AlSn0.2C2 and Ti3AlSi0.2C2 solid solutions, indicating a solid solution strengthening effect. Grain delamination and kink bands formation can be extensively observed on the indentation area and fracture surface.