Direct Organization of Morphology-Controllable Mesoporous SnO2 Using Amphiphilic Graft Copolymer for Gas-Sensing Applications

A simple and flexible strategy for controlled synthesis of mesoporous metal oxide films using an amphiphilic graft copolymer as sacrificial template is presented and the effectiveness of this approach for gas-sensing applications is reported. The amphiphilic graft copolymer poly(vinyl chloride)-g-poly(oxyethylene methacrylate) (PVC-g POEM) is used as a sacrificial template for the direct synthesis of mesoporous SnO2. The graft copolymer self assembly is shown to enable good control over the morphology of the resulting SnO2 layer. Using this approach, mesoporous SnO2 based sensors with varied porosity are fabricated in situ on a microheater platform. This method reduces the interfacial contact resistance between the chemically sensitive materials and the microheater, while a simple fabrication process is provided. The sensors show significantly different gas-sensing performances depending on the SnO2 porosity, with the highly mesoporous SnO2 sensor exhibiting high sensitivity, low detection limit, and fast response and recovery toward hydrogen gas. This printable solution-based method can be used reproducibly to fabricate a variety of mesoporous metal oxide layers with tunable morphologies on various substrates for high-performance applications.