The relationships between washing parameters, fabric movement, and wrinkling in a top-loading washer

Easy care for clothing is increasingly important, but the major problem is still the severe wrinkles formed on garments after machine washing. In this research, orthogonal tests and the analysis of variance (ANOVA) at a 95% confidence level were used to determine the critical parameters that affect fabric smoothness. We developed a video capturing and processing system for dynamic measurements of fabric in a top-loading washer to find the relationship between fabric movement and wrinkling performance during laundering. The ANOVA results showed that the smoothness of woven cotton fabrics was mainly affected by the washing load and the drum rotating speed, with p values of 0.000 and 0.036, respectively. Additionally, a relation models for fabric movements suggested by a curvilinear regression analysis indicated that the main causes of fabric wrinkling during top-loading washing were liquor ratio and the centrifugal force imposed on the fabric. The smoothness grade increased with the decrease of washing load and drum rotating speed, since these settings led to lower liquor ratio with a constant water volume and less stress on the fabric. The results of this study provide valuable information for the optimization of washing programs for fabric smoothness.