Studies on joint strength and sealing behavior of single and twin-gasketed flange joints

Leakage is the main mode of failure in gasketed flange joints used in nuclear and thermal power plants. The leakage occurs when the joint is not able to withstand the internal fluid pressure. To evaluate the leakage behavior of gasketed flange joint, it is important to incorporate gasket properties and interfacial contact behavior due to friction. However, for safe joint operation, the members also should be structurally sound without exceeding allowable limit of materials. In this study, the joint strength and sealing behavior of gasketed flange joint are investigated through experiments by carrying out leakage test. The joint strength is evaluated based on strains developed in flanges along longitudinal and tangential direction under both pretightening and pressurizing stages. Three-dimensional finite element simulation is also performed under both aforesaid stages, considering the nonlinear properties of gasket along with hysteresis during unloading. The finite element results of joint strength and leakage pressure are compared with experimental values and observed to be conservative. In addition, the performance of twin gaskets (two gaskets concentric to each other) through both experiment and simulation is also evaluated and compared with that of the single gasket. From the experiment and finite element analysis, it is found that the sealability of twin-gasketed joint is higher than that of single-gasketed joint.