Unraveling the Growth Mechanism of Silica Particles in the Stober Method: In Situ Seeded Growth Model

In this work, we investigated the kinetic balance between ammonia-catalyzed hydrolysis of tetraethyl orthosilicate (TEOS) and subsequent condensation over the growth of silica particles in the Stiiber method. Our results reveal that, at the initial stage, the reaction is dictated by TEOS hydrolysis to form silanol Monomers, which is denoted as pathway I and is responsible for nucleation and growth of small silica particles via condensation of neighboring silanol monomers and siloxarie network clusters derived thereafter. Afterward, the reaction is dictated by condensation of newly formed silanol monomers onto the earlier formed silica particles, which is denoted as pathway II and is responsible for the enlargement in size of silica particles. When TEOS hydrolysis is significantly promoted, either at high ammonia concentration (>= 0.95 M) or at low ammonia concentration in the presence of LiOH as secondary catalyst, temporal separation of pathways I and II makes the Stober method reminiscent of in situ seeded growth. This knowledge advance enables us not only to reconcile the most prevailing aggregation only and monomer-addition models in literature into one consistent framework to interpret the Stober process but also to grow monodisperse silica particles with sizes in the range 15-230 nm simply but precisely regulated by the ammonia concentration with the aid of LiOH.