Full Investigation of Angle Dependence in Dip-Coating Sol-Gel Films

Dip-coating is one of the most convenient methods used in laboratory and industry to deposit a solid layer onto a surface with a controlled thickness from a chemical solution. The present Article investigates the influence of the withdrawal speed on the film thickness and homogeneity with respect to the dipping angle ranging from 90 degrees (conventional vertical configuration) to 1 degrees (quasi-horizontal configuration). Several advantages were found in the latter extreme low-dipping angle conditions that are (i) an available wider range of thickness, (ii) the elimination of the perturbations/effects induced by evaporation, and (iii) the compatibility with large surface and single face deposition at high throughput and using a minimal amount of solution. One shows that experimental data follow the Landau-Levich model, modified by Tallmaclge for angle dependence, only for intermediate regimes of speed. A maximal thickness limited by the physical-chemical characteristics of the initial solution is reached at high speeds while a minimal thickness, corresponding to a single layer of solute interacting with the substrate surface can be obtained at very low speeds.