The Effect of the Process on Mechanical Properties of Polylactic Acid-Date Palm Leaf Fibers Composite Films Produced By Extrusion Blowing

Biocomposite films prepared with melt compounding and film blowing have become a new trend in plastic research to deliver more ecofriendly packages. Polylactic acid (PLA) was melt compounded with minimally processed date palm leaf fiber (DPLF) and converted into films by blown film extrusion. The compounding was done in order to enhance the film mechanical properties in one hand, and to decrease the film production cost in the other hand In this present study, a reference PLA film and films with 1%, 2%, and 5% of DPLF (weight %) were produced with different process parameters. The spatial variations in films thickness and lay flat width indicate that the addition of DPLF up to 2% enhances the bubble stability for the tested process parameters. However, the composite with 5% DPLF shows nearly the same processability window as the neat PLA. The structural and mechanical characterizations of films suggest a reinforcing effect of the PLA matrix up to 2% of fiber (with an optimum at 1%). Larger DPLF loading leads to depressed and more anisotropic mechanical properties, related to an increased density of defects at the fiber-PLA fragile interface and to a DPLF-induced enhanced PLA thermal degradation and amorphous phase orientation.