Design and development of a bio-digester for production of biogas from dual waste

Purpose A novel cost-effective bio-digester was explored to convert biological waste into useful clean energy. The bioreactor was aimed to anaerobically digest locally sourced cow dung and chicken droppings. Design/methodology/approach The design consideration is a batch horizontal 267 L digester made from cast iron with centrally positioned four-impeller shaft to enhance mixing. The system operated with a retention time of 63 days and a substrate (cow dung and poultry waste) ratio of 1:2 and water substrate ratio of 1:0.5 in the gasholder system. The purification, compression and performance evaluation of the generated biogas were also conducted. Findings The total volume of gas produced for each substrate compositions designed over 14 days ranges between 49.34 and 52.91 mL/day. The optimal value of 52.45 ml using cow dung and poultry waste (w/w) 20:80 was obtained. The average ambient temperatures during the study were within the mesophilic range of 20-40 degrees C. The pH values were stable and always in the optimal range of 6.5-8.0. The reductions in moisture content, ash content, total solids and volatile solids were from 80.50-0.20 per cent, 39.60-14 per cent, 18.50-5.90 per cent and 11.60-4.90 per cent, respectively. Originality/value The developed digester is cost-effective and would help minimize solid waste disposal. The estimated methane contents of the gas from cow dung and chicken waste after scrubbing were found to be 71.95 per cent and could be harnessed in solving the energy crisis in the developing nations.