Effect of Fe components in red mud on catalytic pyrolysis of low rank coal

Bayer red mud (RM) is a solid waste in alumina production, and the main components is Fe2O3. To investigate the effect of Fe2O3 in RM on pyrolysis of low-rank coal and catalytic upgrading mechanism on tar quality, pyrolysis experiments of pure Fe2O3 and RM mixed with a lignite, Baiyinhua (BYH) coal, were carried out. The results indicate that RM exhibits a similar catalytic effect to Fe2O3 in terms of product distribution and tar composition of coal pyrolysis. At 20% addition of RM or Fe2O3 in coal, the yield of gas and water increases, while that of char decreases; the yield of H2 increases by 38.6% or 37.1%, and the yields of CO and CO2 increase by 58.9%, 78.1% and 24.6%, 44.1%, respectively. GC and GC-MS results prove that the existence of RM or Fe2O3 improve the tar quality, and RM shows a better effect, as the content of heavy components decreases by 11.7% with RM and 5.1% with Fe2O3. Besides, the content of bisphenol, aliphatic hydrocarbon, oxygenated compounds and heteroatomic compounds decrease simultaneously, thus generating more monophenol and naphthalene. Several characterizations show that Fe2O3, as an active component of RM, provides lattice oxygen species to participate in the reaction and changes to Fe3O4 by partial oxidation during the pyrolysis process. TGA results and kinetic analysis of coal pyrolysis illustrate that RM can promote BYH coal pyrolysis and increase the yield of gas and liquid.

Automated summary

The study demonstrates that Fe2O3 in Bayer red mud plays a catalytic role in the pyrolysis of low-rank coal, increasing gas and liquid yield and improving tar quality. Additionally, compared to Fe2O3, RM shows better performance in enhancing tar quality.