Exploring the feasibility and potential mechanism of synergistic enhancement of sludge dewaterability by ultrasonic cracking, chitosan re-flocculation and sludge-based biochar adsorption of water-holding substances

A method based on sludge-based biochar (SBB) skeleton adsorption of water-holding substances coupled with ultrasonic (US) cracking and chitosan (CTS) re-flocculation was proposed to strengthen sludge dewatering. Combined conditioning can greatly improve the sludge dewatering performance, the specific resistance to filtration (SRF), capillary suction time (CST), cake moisture content (MC) of sludge were reduced by 92.98 %, 78.46 %, 16.35 %. By analyzing the Zeta potential, relative hydrophobicity, water distribution, particle size distribution, filtrate organic matter, and extracellular polymeric substances (EPS) composition and structure of sludge, it was found that US, CTS and SBB showed significant synergistic effects. US disintegrated sludge flocs and promoted the transformation of functional groups on EPS, breaking the bond between solid and water molecules, releasing some bound water and intracellular substances, which laid the foundation for SBB to adsorb water-holding substances. CTS reconstituted flocs and crosslinked with protein (PN) to form complexes, which changed the spatial conformation of proteins. SBB adsorbs the water-holding substances such as protein and polysaccharide (PS) released in the outer EPS, promotes the dissolution of inner EPS, further promotes the denaturation and transformation of protein secondary structure, and improves the hydrophobic expression of sludge. Moreover, the combined conditioning reduces the compressibility of sludge and improves the water filtration efficiency. US+CTS+SBB is a green and promising combination technology, which has a certain reference value for sludge deep dehydration.

Automated summary

A method combining ultrasonic cracking, chitosan re-flocculation, and sludge-based biochar adsorption was proposed to enhance sludge dewatering. This combined conditioning significantly improved the filtration performance of sludge, reducing specific resistance to filtration, capillary suction time, and cake moisture content. The analysis of sludge characteristics showed that ultrasonic, chitosan, and sludge-based biochar exhibited synergistic effects, altering the structure and properties of sludge and improving its dewatering efficiency.