Effect of thermal modification of wood particles for wood-PLA composites on properties of filaments, 3D-printed parts and injection moulded parts

This paper describes the development and characterisation of wood-filled polylactic acid (PLA) composite filaments for application in fused filament fabrication three-dimensional (3D) printing. Four different wood-polymer composite filaments for 3D printing were prepared, and specimens were 3D-printed with the obtained materials. The composite filaments consisted of wood particles (10% or 20% mass ratio) and a PLA polymer matrix. Wood particles were prepared by grinding and sieving non-modified beech wood and thermally modified (TM) (at 200 degrees C) beech wood. Thermal modification of wood affected particle preparation and smaller particles with lower aspect ratios were obtained. Filaments with TM wood particles were extruded better than with non-modified wood particles, with lower surface roughness and lower porosity. With a higher wood ratio, the surface roughness and porosity of the filament increased. Non-homogenous filaments also affected extrusion in 3D printing and reduced the properties of 3D-printed parts. Parts 3D-printed from filaments with TM particles had better tensile strength than from filaments with non-modified particles, but were lower than from pure PLA filaments. The tensile strength of the injection-moulded specimens was 18-69% higher than that of the 3D-printed specimens, depending on the filament composition. The results indicate some positive effects of thermal modification of wood particles on the properties of filaments and 3D-printed parts. Nevertheless, further optimisation of particle preparation and extrusion parameters is needed to obtain quality filaments with this size of wood particles.

Automated summary

This paper describes the development and characterisation of wood-filled polylactic acid (PLA) composite filaments for 3D printing. The results indicate the positive effects of thermal modification of wood particles on the properties of filaments and 3D-printed parts. However, further optimization of particle preparation and extrusion parameters is needed to obtain quality filaments with this size of wood particles.