3D soft glass printing of preforms for microstructured optical fibers

We report on the development of a 3D printing process dedicated to the production of soft glass optical fibers. Direct printing with a miniaturized crucible for melting glass blocks with a pneumatic extrusion head was established. For 3D printing, a developed in-house heavy metal oxide glass was used. Contrary to previous studies on 3D printing of optical fiber preforms, the proposed process is based on the deposition of straight horizontallyoriented lines with a diameter of 300-500 mu m to replace standard stack-and-draw manual assembly technique typically used in the development of microstructured optical fiber preforms. A test fiber preform composed of 2500 microrods with dimensions of 60x25x25 mm was printed. As a proof of concept, a photonic crystal fiber preform composed of a solid core and 3 rings of air holes in photonic crystal cladding was printed, and further processed into the optical fiber using a standard fiber drawing tower. We measured a single mode performance of fabricated fibers at 1.55 mu m, and flat dispersion in the range of 1.6 - 2.2 mu m with zero dispersion wavelength at 1.70 mu m.

Automated summary

We report the development of a 3D printing process for producing soft glass optical fibers. The process involves direct printing using a miniaturized crucible and depositing straight horizontally-oriented lines to replace traditional assembly techniques. Experimental results demonstrate good performance of the printed photonic crystal fiber preform.