Optimal electrode configuration and system design of compactly-assembled industrial alkaline water electrolyzer

The production of green hydrogen by water electrolysis is an effective way to realize the utilization of renewable energy and decarbonization, efficient water electrolysis equipment is of great significance to reduce energy consumption and accelerate the deployment of hydrogen production infrastructure. This paper reports the optimal electrode configuration adapted to actual industrial conditions. The aim of this paper is to study the electrode structure effect and system design of compactly-assembled industrial electrolyzer under the actual operating conditions, so as to find out more suitable electrolyzer configuration parameters. Firstly, the principle and structural parameter design of industrial electrolyzer are carried out, and compactly-assembled industrial alkaline water electrolyzer (22 cells) was manufactured. Secondly, a balance of plant (BOP) system was built and the fully automatic operation process was designed. Finally, a system-level alkaline water electrolysis (AWE) hydrogen production system (including compactly-assembled electrolyzer and BOP) was established. The effect of different expanded meshes and woven meshes on the energy consumption of AWE equipment was tested, and the system component cost was analyzed. Industrial system-level test results show that the electrode dominant parameters affecting AWE performance are different under varying current densities. From the perspective of industrial application, it is more suitable for the strand width and pore width of the woven mesh to be about 0.2 mm, it achieved 4.3kWh/m3H2@4000 A/m2 based on the optimized configuration parameters. This study is helpful to the selection of electrode parameters and optimal configuration for industrial AWE equipment, at the same time, it provides a reference for the design of electrolyzer, BOP and system control process.

Automated summary

The production of green hydrogen through water electrolysis is crucial for renewable energy utilization and decarbonization. This research explores the optimal electrode configuration and system design of compactly-assembled industrial electrolyzer. The findings provide valuable insights for industrial application of water electrolysis equipment.