Machinability of ultrasonic vibration-assisted micro-grinding in biological bone using nanolubricant

Article Engineering, Aerospace

Vibration coupling effects and machining behavior of ultrasonic vibration plate device for creep-feed grinding of Inconel 718 nickel-based superalloy

Yang Cao et al.

Summary: This article proposes a new method of ultrasonic vibration-assisted grinding (UVAG) and demonstrates its effectiveness in improving the machined surface quality of hard-to-cut materials.

CHINESE JOURNAL OF AERONAUTICS (2022)

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Article Engineering, Aerospace

Fretting wear behaviour of machined layer of nickel-based superalloy produced by creep-feed profile grinding

Weijie Kuang et al.

Summary: This study comparatively investigates the fretting wear behavior of polished and ground surfaces in nickel-based superalloys. The morphology of the tribolayer affects the workpiece wear, while the wear mechanism of the tribolayer differs between the two surfaces.

CHINESE JOURNAL OF AERONAUTICS (2022)

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Article Energy & Fuels

Thermal Management of Bone Drilling Based on Rotating Heat Pipe

Jiajia Chen et al.

Summary: This study proposed a new rotating heat pipe drill for thermal management in bone drilling operations. The experiment results showed that the drill had good heat transfer performance and could control the bone temperature within an acceptable range.

ENERGIES (2022)

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Article Automation & Control Systems

Influence of texture shape and arrangement on nanofluid minimum quantity lubrication turning

Xiaoming Wang et al.

Summary: Nanofluid minimum quantity lubrication is a new process for clean manufacturing, but effective lubrication during turning requires changing the microstructure of the tool rake face to provide a channel for lubricant diffusion. The arrangement of textures has a significant impact on cutting performance, with textures perpendicular to the main cutting edge direction achieving lowest cutting force and optimal workpiece surface.

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2022)

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Article Engineering, Manufacturing

Advances in machining of hard tissues-From material removal mechanisms to tooling solutions

Yue Zhang et al.

Summary: This paper reviews the structure and properties of hard tissues, the cutting mechanisms, and the damages caused during the machining process. The solution strategies for minimizing damages and future research prospects in hard tissue machining are also evaluated.

INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE (2022)

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Article Engineering, Manufacturing

Experimental evaluation of surface generation and force time-varying characteristics of curvilinear grooved micro end mills fabricated by EDM

Yao Sun et al.

Summary: In this study, curvilinear grooved micro textures were created on the rear surface of double helical micro end mills with a diameter of about 800μm by EDM method to lower specific milling energy and forces in dry micro milling experiments on aluminum alloy material. The results showed a significant reduction in specific cutting energy and forces when using micro end mills with curvilinear grooved micro textures compared to ordinary micro end mills.

JOURNAL OF MANUFACTURING PROCESSES (2022)

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Review Engineering, Mechanical

Nano-enhanced biolubricant in sustainable manufacturing: From processability to mechanisms

Yanbin Zhang et al.

Summary: This paper investigates the application of nano-enhanced biolubricant (NEBL) in minimum quantity lubrication (MQL) machining and analyzes its performance and mechanisms in processes such as turning, milling, and grinding. By quantitatively comparing with biolubricant, the advanced lubrication and heat transfer mechanisms of NEBL are revealed. Furthermore, future development directions and improvement methods for NEBL are proposed.

FRICTION (2022)

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Article Engineering, Aerospace

Minimum quantity lubrication machining of aeronautical materials using carbon group nanolubricant: From mechanisms to application

Xin Cui et al.

Summary: Replacing flood and dry machining with minimum quantity lubrication (MQL) technology is an inevitable trend of sustainable manufacturing. However, MQL cannot meet the high demand for cooling and lubrication in the machining of aeronautical difficult-to-machine materials. This study focuses on the comprehensive quantitative assessment of tribological characteristics in titanium alloy and nickel alloy machining using nano-biolubricants, specifically non-toxic carbon group nano-enhancers (CGNs), aiming to systematically answer the machining mechanisms under lubrication of CGNs.

CHINESE JOURNAL OF AERONAUTICS (2022)

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Article Materials Science, Ceramics

Modelling and grinding characteristics of unidirectional C-SiCs

Shuoshuo Qu et al.

Summary: This study establishes a theoretical model and a numerical simulation model to research the micro-MRM of C-SiCs, and proves their reliability through experiments. The results show that fiber pull-out, fiber outcrop, matrix cracking, and interfacial debonding are the basic defects in C-SiCs. As the grinding depth increases, the grinding performance of C-SiCs gradually deteriorates.

CERAMICS INTERNATIONAL (2022)

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Article Automation & Control Systems

The prediction model and experimental research of grinding surface roughness based on AE signal

Guoqiang Yin et al.

Summary: This paper investigates the relationship between processing parameters and characteristic parameters of acoustic emission signals during the grinding of difficult-to-machine metallic materials. The study analyzes the variation of characteristic parameters and spectrum of AE signals with grinding depth, grinding wheel velocity, and feed velocity, and establishes a corresponding relationship between AE signal parameters and machining surface roughness. A multi-information fusion algorithm based on BP neural network is used to predict and recognize surface roughness, and the model is further optimized using genetic algorithm to improve prediction accuracy.

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2022)

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Review Engineering, Mechanical

Fiber-reinforced composites in milling and grinding: machining bottlenecks and advanced strategies

Teng Gao et al.

Summary: Fiber-reinforced composites have been widely used in aviation and aerospace industries due to their high-strength performance. However, their complex structure makes them difficult to machine. This review summarizes the progress in understanding the damage formation mechanisms and the strategies to suppress them during milling and grinding of fiber-reinforced composites. The review covers mechanisms of milling damage, grinding mechanisms, and various suppression strategies such as ultrasonic vibration-assisted machining, cryogenic cooling, minimum quantity lubrication (MQL), and tool optimization design.

FRONTIERS OF MECHANICAL ENGINEERING (2022)

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Article Green & Sustainable Science & Technology

Environmentally friendly grinding of C/SiCs using carbon nanofluid minimum quantity lubrication technology

Shuoshuo Qu et al.

Summary: This paper investigates the influences of dry grinding, wet grinding, and carbon nanofluid minimum quantity lubrication on the grinding performances of ceramic matrix composites. It is found that carbon nanofluid minimum quantity lubrication has a good cooling effect and can reduce grinding temperature, surface roughness, and grinding force. It also helps to obtain a better grinding surface morphology with fewer defects and significantly reduces energy consumption.

JOURNAL OF CLEANER PRODUCTION (2022)

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Article Clinical Neurology

The role of operating variables in improving the performance of skull base grinding

Seifollah Gholampour et al.

Summary: The control of thermal and physical damage during skull base grinding is critical. Various factors, including bur material, angle, diameter, gas coolant, and grinding time, were analyzed for their effects on thermal and physical damage. The use of a diamond bur and internal CO2 coolant proved to be effective in reducing damage. Optimal bur diameter and angle were also identified to minimize thermal damage.

NEUROSURGICAL REVIEW (2022)

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Article Engineering, Manufacturing

Hybrid micro-grinding process for manufacturing meso/micro-structures on monocrystalline silicon

Wei Li et al.

Summary: The proposed hybrid micro-grinding process utilizes a chemical modification solution to soften the surface layer for manufacturing ultra-precision meso/micro components of monocrystalline silicon. Compared with the conventional micro-grinding process, this technique achieves superior machining quality and significantly reduces tool wear.

MATERIALS AND MANUFACTURING PROCESSES (2021)

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Article Engineering, Manufacturing

Creep feed grinding induced gradient microstructures in the superficial layer of turbine blade root of single crystal nickel-based superalloy

Qing Miao et al.

Summary: The study investigated the surface deformation structures of turbine blade root of single crystal nickel-based superalloy produced under different creep feed grinding conditions, revealing gradient microstructures in the superficial layer. The formation of such gradient microstructures was found to be related to the graded variations in the plastic strain and strain rate induced in the creep feed grinding process.

INTERNATIONAL JOURNAL OF EXTREME MANUFACTURING (2021)

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Article Medicine, General & Internal

Fluid Lubrication and Cooling Effects in Diamond Grinding of Human Iliac Bone

Yoshihiro Kitahama et al.

Summary: This study investigated bone grinding in simulated microscopic spine surgery, examining lubrication and cooling effects, histological characteristics of workpieces, and differences between manual and machine grinding. Results showed that using diamond burs and water reduced resistance and provided cooling effects during bone grinding tasks.

MEDICINA-LITHUANIA (2021)

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Article Materials Science, Multidisciplinary

Machining-induced thermal damage in cortical bone: Necrosis and micro-mechanical integrity

Jose A. Robles-Linares et al.

Summary: The study reveals that damage induced by bone cutting extends beyond the necrotic region, with high cutting temperatures causing lower modulus, strength, and brittle behavior near the machined surface. In contrast, the bulk bone retains pristine properties and ductile behavior. This shows that drilling thermo-mechanical effects can impact bone both biologically and micromechanically, revealing previously neglected bone damage.

MATERIALS & DESIGN (2021)

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Article Engineering, Industrial

Alumina abrasive wheel wear in ultrasonic vibration-assisted creep-feed grinding of Inconel 718 nickel-based superalloy

Yang Cao et al.

Summary: This study proposed an analytical wear model for wheel wear in UVAPG, successfully predicting the wear volume and revealing a significant increase in wear volume in UVAPG compared to conventional grinding during the steady wear stage. The tangential ultrasonic vibration increases the average unchanged chip thickness and the number of active grinding edges.

JOURNAL OF MATERIALS PROCESSING TECHNOLOGY (2021)

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Article Engineering, Manufacturing

Semiempirical heat flux model of hard-brittle bone material in ductile microgrinding

Min Yang et al.

Summary: A semiempirical heat flux theoretical model based on the dynamic grinding force of hard-brittle bone ductile microgrinding is proposed to solve the calculation error problem in bone microgrinding temperature field. Experimental results show high consistency between theoretical calculations and actual measurements, with an average error of less than 7.7%. This model allows for precise control of temperature distribution during hard-brittle bone microgrinding processes through mechanical processing theory.

JOURNAL OF MANUFACTURING PROCESSES (2021)

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Article Engineering, Manufacturing

Cortical bone drilling: A time series experimental analysis of thermal characteristics

Shihao Li et al.

Summary: Bone drilling is a crucial procedure in surgery, and its thermal characteristics directly affect bone damage and recovery. This study conducted an experimental investigation using advanced tools to analyze the thermal characteristics during cortical bone drilling in detail. The results show variations in maximum temperature at different locations, but no anisotropy in temperature distribution was observed. Processing parameters have a significant impact on thermal characteristics and may determine the extent of thermal damage.

JOURNAL OF MANUFACTURING PROCESSES (2021)

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Article Materials Science, Multidisciplinary

Experimental analysis of wear and multi-shape burr loading during neurosurgical bone grinding

Atul Babbar et al.

Summary: The study investigated burr wear with different shaped grinding burrs, revealing that convex shape burrs experienced minimum wear, while cylindrical burrs caused the highest wear. Different shapes of burrs have an impact on the thermal and mechanical conditions of surgery.

JOURNAL OF MATERIALS RESEARCH AND TECHNOLOGY-JMR&T (2021)

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Article Thermodynamics

Predictive model of convective heat transfer coefficient in bone micro-grinding using nanofluid aerosol cooling

Min Yang et al.

Summary: The study investigates the convective heat transfer characteristics and measurement methods of nanofluid aerosol cooling, establishing a theoretical model for the convective heat transfer coefficient and proposing a new measurement device to validate the theoretical model.

INTERNATIONAL COMMUNICATIONS IN HEAT AND MASS TRANSFER (2021)

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Article Engineering, Multidisciplinary

A study on a cooling method for bone grinding using diamond bur for minimally invasive surgeries

Takeru Mizutani et al.

Summary: Miniature ball-end diamond wheels are commonly used in bone grinding during endoscopic surgeries, which can generate considerable heat leading to thermal injuries. A proposed surface-treated wheel and cooling method using cold air were investigated to stably suppress temperature elevation during bone grinding.

PRECISION ENGINEERING-JOURNAL OF THE INTERNATIONAL SOCIETIES FOR PRECISION ENGINEERING AND NANOTECHNOLOGY (2021)

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Review Engineering, Mechanical

Cryogenic minimum quantity lubrication machining: from mechanism to application

Mingzheng Liu et al.

Summary: The article discusses the role of cutting fluid in metal cutting and the environmental issues associated with traditional flood machining. It then explores the limitations of alternative technologies such as MQL and cryogenic cooling, and the potential of combining the two in CMQL technology. The benefits, mechanisms, and application prospects of CMQL are systematically analyzed, showing its superiority over cryogenic or MQL alone.

FRONTIERS OF MECHANICAL ENGINEERING (2021)

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Article Multidisciplinary Sciences

Grindability of carbon fiber reinforced polymer using CNT biological lubricant

Teng Gao et al.

Summary: This study explored the application of CNT biological lubricant MQL in CFRP grinding through experiments, showing excellent friction characteristics and wear resistance. It significantly reduces grinding force and energy consumption, while preventing surface roughness increase and wheel clogging.

SCIENTIFIC REPORTS (2021)

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Article Engineering, Biomedical

Experimental and Finite Element Analysis of Force and Temperature in Ultrasonic Vibration Assisted Bone Cutting

Zhenzhi Ying et al.

ANNALS OF BIOMEDICAL ENGINEERING (2020)

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Article Materials Science, Ceramics

Investigating Minimum Quantity Lubrication in Unidirectional Cf/SiC composite grinding

Shuoshuo Qu et al.

CERAMICS INTERNATIONAL (2020)

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Article Engineering, Biomedical

Analysis of fracture, force, and temperature in orthogonal elliptical vibration-assisted bone cutting

Liming Shu et al.

JOURNAL OF THE MECHANICAL BEHAVIOR OF BIOMEDICAL MATERIALS (2020)

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Article Automation & Control Systems

A grinding force prediction model for SiCp/Al composite based on single-abrasive-grain grinding

Peng Gu et al.

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2020)

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Article Engineering, Manufacturing

A novel self-centring drill bit design for low-trauma bone drilling

Liming Shu et al.

INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE (2020)

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Article Materials Science, Multidisciplinary

Performance of heterotopic bone elicited with bone morphogenic protein-2 microspheres as a bone repair material

Deyin Kong et al.

MATERIALS & DESIGN (2020)

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Article Engineering, Biomedical

Analysis of machining process and thermal conditions during vibration-assisted cortical bone drilling based on generated bone chip morphologies

Xiaofan Bai et al.

MEDICAL ENGINEERING & PHYSICS (2020)

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Article Automation & Control Systems

Experimental evaluation of surface topographies of NMQL grinding ZrO2 ceramics combining multiangle ultrasonic vibration

Dongzhou Jia et al.

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2019)

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Article Engineering, Industrial

On modelling of cutting force and temperature in bone milling

Zhirong Liao et al.

JOURNAL OF MATERIALS PROCESSING TECHNOLOGY (2019)

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Article Engineering, Industrial

Machining of biocompatible materials - Recent advances

Dragos Axinte et al.

CIRP ANNALS-MANUFACTURING TECHNOLOGY (2019)

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Article Engineering, Mechanical

Thermogenesis mitigation using ultrasonic actuation during bone grinding: a hybrid approach using CEM43°C and Arrhenius model

Atul Babbar et al.

JOURNAL OF THE BRAZILIAN SOCIETY OF MECHANICAL SCIENCES AND ENGINEERING (2019)

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Article Engineering, Manufacturing

An in-vitro study of cutting force and torque during rotary ultrasonic bone drilling

Vishal Gupta et al.

PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART B-JOURNAL OF ENGINEERING MANUFACTURE (2018)

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Article Engineering, Biomedical

Experimental Study on the Effect of Point Angle on Force and Temperature in Ultrasonically Assisted Bone Drilling

Khurshid Alam et al.

JOURNAL OF MEDICAL AND BIOLOGICAL ENGINEERING (2018)

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Article Automation & Control Systems

Effects of continuous minimum quantity lubrication with ultrasonic vibration in turning of titanium alloy

Lutao Yan et al.

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2018)

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Article Chemistry, Multidisciplinary

Rapid synthesis of SiO2 by ultrasonic-assisted Stober method as controlled and pH-sensitive drug delivery

Zi-ting Lin et al.

JOURNAL OF NANOPARTICLE RESEARCH (2018)

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Article Automation & Control Systems

Experimental evaluation of coolant-lubricant properties of nanofluids in ultrasonic assistant MQL grinding

F. Rabiei et al.

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2017)

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Article Engineering, Manufacturing

Maximum undeformed equivalent chip thickness for ductile-brittle transition of zirconia ceramics under different lubrication conditions

Min Yang et al.

INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE (2017)

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Article Engineering, Manufacturing

A novel cutting tool design to avoid surface damage in bone machining

Zhirong Liao et al.

INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE (2017)

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Article Engineering, Multidisciplinary

Lubricating property of MQL grinding of Al2O3/SiC mixed nanofluid with different particle sizes and microtopography analysis by cross-correlation

Xianpeng Zhang et al.

PRECISION ENGINEERING-JOURNAL OF THE INTERNATIONAL SOCIETIES FOR PRECISION ENGINEERING AND NANOTECHNOLOGY (2017)

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Article Thermodynamics

Research on microscale skull grinding temperature field under different cooling conditions

Min Yang et al.

APPLIED THERMAL ENGINEERING (2017)

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Review Engineering, Mechanical

Review on the progress of ultra-precision machining technologies

Julong Yuan et al.

FRONTIERS OF MECHANICAL ENGINEERING (2017)

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Review Engineering, Mechanical

Recent advances in micro- and nano-machining technologies

Shang Gao et al.

FRONTIERS OF MECHANICAL ENGINEERING (2017)

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Article Automation & Control Systems

A model for grinding forces prediction in ultrasonic vibration assisted grinding of SiCp/Al composites

Ming Zhou et al.

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2016)

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Article Engineering, Manufacturing

From the microscopic interaction mechanism to the grinding temperature field: An integrated modelling on the grinding process

Jingliang Jiang et al.

INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE (2016)

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Article Engineering, Manufacturing

On chip formation mechanism in orthogonal cutting of bone

Zhirong Liao et al.

INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE (2016)

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Article Engineering, Industrial

Experimental study on the effect of nanoparticle concentration on the lubricating property of nanofluids for MQL grinding of Ni-based alloy

Yanbin Zhang et al.

JOURNAL OF MATERIALS PROCESSING TECHNOLOGY (2016)

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Article Engineering, Biomedical

Machining characteristics of the haversian and plexiform components of bovine cortical bone

Michael Conward et al.

JOURNAL OF THE MECHANICAL BEHAVIOR OF BIOMEDICAL MATERIALS (2016)

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Article Engineering, Mechanical

Lubrication performance of MoS2 and SiO2 nanoparticles as lubricant additives in magnesium alloy-steel contacts

Hongmei Xie et al.

TRIBOLOGY INTERNATIONAL (2016)

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Review Chemistry, Multidisciplinary

Chemical modifications and bioconjugate reactions of nanomaterials for sensing, imaging, drug delivery and therapy

Vasudevanpillai Biju

CHEMICAL SOCIETY REVIEWS (2014)

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Article Engineering, Industrial

Multi-grooved cutting tool to reduce cutting force and temperature during bone machining

Naohiko Sugita et al.

CIRP ANNALS-MANUFACTURING TECHNOLOGY (2014)

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Article Engineering, Manufacturing

Study on the system matching of ultrasonic vibration assisted grinding for hard and brittle materials processing

Yan Wang et al.

INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE (2014)

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Article Thermodynamics

Modeling and Numerical Simulation of the Grinding Temperature Field with Nanoparticle Jet of MQL

C. H. Li et al.

ADVANCES IN MECHANICAL ENGINEERING (2013)

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Article Engineering, Manufacturing

Experimental Study on Vibration-Assisted Grinding

Kuan-Ming Li et al.

JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING-TRANSACTIONS OF THE ASME (2012)

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Article Engineering, Biomedical

Anisotropy in the compressive mechanical properties of bovine cortical bone and the mineral and protein constituents

Ekaterina Novitskaya et al.

ACTA BIOMATERIALIA (2011)

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Article Engineering, Aerospace

Grindability and Surface Integrity of Cast Nickel-based Superalloy in Creep Feed Grinding with Brazed CBN Abrasive Wheels

Ding Wenfeng et al.

CHINESE JOURNAL OF AERONAUTICS (2010)

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Review Engineering, Multidisciplinary

Review of vibration-assisted machining

D. E. Brehl et al.

PRECISION ENGINEERING-JOURNAL OF THE INTERNATIONAL SOCIETIES FOR PRECISION ENGINEERING AND NANOTECHNOLOGY (2008)

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Article Clinical Neurology

Thermological study of drilling bone tissue with a high-speed drill

S Kondo et al.

NEUROSURGERY (2000)

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Machinability of ultrasonic vibration-assisted micro-grinding in biological bone using nanolubricant

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