A promoted PtFe/SiO2 catalyst with low Pt concentration for propane dehydrogenation

Non-oxidative propane dehydrogenation (PDH) has developed into one major way to increase propylene production because of its unique advantages. The harsh reaction conditions put forward higher requirements for the activity and stability of catalysts. Herein, we successfully prepared PtFe/SiO2 that presents excellent catalytic performances for PDH. The introduction of an Fe component is conducive to the high dispersion of Pt and restrains the migration of Pt that leads to agglomeration. Electrons are transferred from Fe to Pt species, forming an electron-rich Pt state that facilitates propane adsorption and propylene desorption. Meanwhile, electron-rich Pt sites are created in PtFe/SiO2, leading to the improvement of both propylene formation rate and mean lifetime compared to Pt/SiO2. PtFe/SiO2 exhibits good catalytic activity and high stability with nearly 100% propylene selectivity. The initial C3H6 formation rate reached 39.52 mol(propylene) g(Pt)(-1) h(-1) and the mean lifetime was 83 h under these conditions: 500 degrees C, C3H8/H-2/Ar = 1/1/8 and a weight hourly space velocity (WHSV) for propane of 24 h(-1). As the WHSV increased to 48 h(-1), the initial C3H6 formation rate could reach 72.75 mol(propylene) g(Pt)(-1) h(-1). This work paves the way for developing robust Pt-based PDH catalysts via alloying with earth-abundant metals.

Automated summary

In this study, PtFe/SiO2 catalyst was successfully prepared and showed excellent performance for non-oxidative propane dehydrogenation (PDH), efficiently producing propylene. The introduction of Fe component in the catalyst facilitated the high dispersion of Pt, preventing its agglomeration. Electron-rich Pt sites were formed in PtFe/SiO2, enhancing both propylene formation rate and mean lifetime. This work provides a pathway for developing robust Pt-based PDH catalysts through alloying with earth-abundant metals.