A simple and universal headspace GC-FID method for accurate quantitation of volatile amines in pharmaceuticals

Volatile amines are reagents commonly used in pharmaceutical manufacturing of intermediates, active pharmaceutical ingredients (APIs), and drug products as participating regents for chemical reactions and optimization of product yield. Due to their compound specific daily allowable intake, residual volatile amines are required by regulatory agencies to be monitored and controlled in pharmaceutical products intended for human consumption. However, the accurate quantification of residual volatile amines in pharmaceutical entities can often be challenging as these analytes may chemically react and/or interact with the sample matrix. Herein, we describe a simple and universal headspace gas chromatography with flame ionization detection (HS-GC-FID) method capable of separating 14 commonly used volatile amines. The chemical activity of the volatile amines with the API matrix were mitigated by using 1,8-diazabicyclo[5.4.0]undec-7-ene (DBU) as an additive to reduce matrix effects in conventional high-boiling diluents. The addition of DBU drastically improved the detectability and method accuracy of the residual volatile amines in an acidic API, namely, Ketoprofen & REG;. Additionally, DBU was employed as a GC deactivation reagent to ensure interfacial adsorption of the analytes to GC components were reduced, thereby improving method precision. Method validation showed acceptable linearity, limit of detection, limit of quantitation, solution stability, precision, and robustness. Separation specificity, evaluated by observing the chromatographic resolution of the volatile amines with one-another and against a set of 23 common residual solvents, were shown to be acceptable for most peak pairs. A simple and universal headspace GC-FID method was developed for accurate quantitation of volatile amines in pharmaceuticals. The addition of DBU to the sample diluent significantly improved sensitivity, recovery, and precision.

Automated summary

Volatile amines play a crucial role in pharmaceutical manufacturing for chemical reactions and product optimization. Monitoring and controlling the residual volatile amines in pharmaceutical products is essential for regulatory compliance. This study presents a simple and universal HS-GC-FID method that effectively separates 14 commonly used volatile amines by mitigating chemical reactions with the sample matrix using DBU as an additive.