Numerical prediction of erosion in elbow based on CFD-DEM simulation

A new erosion model, which is referred to as SIEM (shear impact energy model), is used to investigate elbow erosion under different working conditions using numerical simulations. The fluid motions are predicted by CFD (computational fluid dynamics), and the particle movements are calculated using DEM (discrete element method) in the simulations. Both a one-way coupling method and a two-way coupling method in CFD-DEM are adopted to calculate the gas-solid interaction. The prediction results of elbow erosion subject to a condition of dilute gas-particle flow are validated against corresponding experimental data. Because DEM and SIEM can be easily applied to dense gas-particle flows, the effect of the particle concentration on the erosion is also investigated. The simulation results show that the coupling methods have little influence on the erosion prediction when the particle concentration is low, whereas erosion in the elbow is significantly sensitive to the particle concentration. Finally, the effects of the friction coefficient, restitution coefficient and spring stiffness coefficient on elbow erosion are also investigated using simulations, and the effects were not as remarkable as the concentration. (C) 2016 Elsevier B.V. All rights reserved.