Environmental impact assessment of the manufacturing of glass packaging solutions: Comparative scenarios in a developing country

The manufacturing of glass packaging is an energy and resource intensive process and the demand for glass packaging is increasing because of rising world population, especially in the developing countries. However, although a significant amount of glass packaging is produced in developing countries, there is limited research focused on the environmental impact assessment and analysis of the glass manufacturing activities. Thus, in order to fill this research gap, this paper reports a comprehensive life cycle assessment (LCA) for the manufacturing of glass packaging in Pakistan. The LCA was conducted for three different types of glass (amber, flint and green) packaging solutions. The study was based on cradle-to-gate perspective, while considering 1-ton of glass produced as the functional unit. The primary data were collected from a well-known glass industry located in one of the dedicated industrial zones in Pakistan. SimaPro V 9.2. was used as the software tool and environmental impacts were quantified at midpoint and endpoint levels using ReCiPe 2016 method. The results indicated that extraction and processing of raw materials, and the plant-based glass production process cause worst impacts on the environment. More specifically, the consumption of natural gas for glass melting and the electricity from the national grid are the most contributing elements at the plant level. At midpoint level, comparatively green glass has the highest impact in various impact categories, such as global warming, fresh water ecotoxicity, marine ecotoxicity, etc. At endpoint level, human health is mainly impacted among various areas of protection. Overall, green glass remains the dreadful option for human health in comparison with other glass types. Alternative scenarios were also generated for all three packaging solutions by changing the energy-mix, especially to see the difference in greenhouse gas emissions. The study also outlines various important implications. As this is the first such study, it may be used as a benchmark for further environmental impact assessment studies for glass packaging industry, especially in developing countries.

Automated summary

The manufacturing of glass packaging is a resource-intensive process and there is limited research on the environmental impact of glass manufacturing in developing countries. In order to fill this research gap, this study conducted a comprehensive life cycle assessment (LCA) of glass packaging manufacturing in Pakistan. The results showed that extraction and processing of raw materials, as well as the glass production process, have the worst environmental impacts. Green glass was found to have the highest impact in various categories, such as global warming and ecotoxicity. The study also generated alternative scenarios and outlined important implications for the industry.