4.6 Article

A hybrid material extrusion device with local debinding and sintering

相关参考文献

注意:仅列出部分参考文献,下载原文获取全部文献信息。
Article Chemistry, Physical

Indirect Induction Sintering of Metal Parts Produced through Material Extrusion Additive Manufacturing

Manuel Ortega Varela de Seijas et al.

Summary: Indirect induction heating is proposed as an effective method to densify Fused Filament Fabricated (FFF) parts, achieving high densities without the need for part transportation. This simplifies the processing of metal parts produced through material extrusion additive manufacturing.

MATERIALS (2023)

Article Engineering, Manufacturing

Laser debinding of parts produced through material extrusion additive manufacturing

Manuel Ortega Varela de Seijas et al.

Summary: A novel cost effective method for additive manufacturing of metals and ceramics uses filaments embedded with powdered granules. The debinding process, which is time-consuming and requires toxic agents, is improved by using a low intensity infra-red laser to remove the binder matrix layer by layer. The debinding time is significantly reduced compared to traditional methods, and defects and roughness are minimized.

JOURNAL OF MANUFACTURING PROCESSES (2023)

Article Engineering, Mechanical

Comparative study on the properties of 17-4 PH stainless steel parts made by metal fused filament fabrication process and atomic diffusion additive manufacturing

Fulvio Lavecchia et al.

Summary: This study compares the mechanical performance and microstructural aspects of stainless steel 17-4 PH processed using two different technologies: atomic diffusion additive manufacturing (ADAM) and metal fused filament fabrication (MFFF). The study finds that these 3D printing processes produce parts with different surface quality, mechanical properties, and microstructure. The different printing parameters and debinding methods also affect the properties of the parts.

RAPID PROTOTYPING JOURNAL (2023)

Article Engineering, Aerospace

Investigation of the manufacturability of a copper coil for use in space components by means of the fused filament fabrication process

S. Uffelmann et al.

Summary: The translation describes the process of producing complex metal structures using metal-filled polymers and the cost-effective FFF additive manufacturing process. The study investigated the use of two commercially available filaments for producing a complex copper coil for satellite actuators and determining the electrical conductivity of the printed material.

CEAS SPACE JOURNAL (2023)

Article Engineering, Aerospace

3D printing of radiation shielding polyethylene composites filled with Martian regolith simulant using fused filament fabrication

Federica Zaccardi et al.

Summary: The study investigated the radiation shielding properties and FFF 3D printing process of polyethylene-based composites filled with Martian regolith. The results demonstrate the radiation shielding effectiveness of the composites and the capability of FFF-based 3D printers to successfully manufacture components made of PE/RG composites.

ACTA ASTRONAUTICA (2022)

Article Materials Science, Multidisciplinary

Microstructure and mechanical behaviour of 316L stainless steel produced using sinter-based extrusion additive manufacturing

Ricardo Santamaria et al.

Summary: This study investigates the effect of sintering technology on the microstructures, mechanical properties, and fracture modes of 316L stainless steel. The results show that sintering produces a near-fully dense material with comparable mechanical properties to the standard requirements.

JOURNAL OF MATERIALS SCIENCE (2022)

Article Materials Science, Multidisciplinary

Metal fused filament fabrication of the nickel-base superalloy IN 718

Yvonne Thompson et al.

Summary: This study demonstrates that metal fused filament fabrication (MF3) can be used as a flexible manufacturing method for free-form fabrication of high-performance alloys. By utilizing existing equipment and reducing material costs, MF3 can significantly reduce manufacturing costs for complex geometries and pave the way for new low-cost applications of IN 718.

JOURNAL OF MATERIALS SCIENCE (2022)

Article Engineering, Mechanical

Shrinkage behaviour of material extrusion steel 316L: influence of primary 3D printing parameters

Solomon O. Obadimu et al.

Summary: This study investigates the shrinkage behavior of MEX Steel 316L parts and the influence of primary 3D printing parameters. The results show that layer height and raster angle have significant effects on shrinkage, while print speed has minimal influence. Additionally, three types of defects were observed during the analysis.

RAPID PROTOTYPING JOURNAL (2022)

Article Engineering, Mechanical

Effects of fused filament fabrication parameters on the manufacturing of 316L stainless-steel components: geometric and mechanical properties

Miguel Angel Caminero et al.

Summary: Effects of common FFF printing parameters on the geometric and mechanical performance of 316L stainless-steel components were assessed. The study analysed the microstructural characteristics of the metal filled filament, 3D printed green parts, and final sintered parts, as well as evaluated the dimensional accuracy, hardness, tensile properties, relative density, part shrinkage, porosity, and surface roughness. Predictive models based on artificial neural networks (ANNs) were used to characterize dimensional accuracy, shrinkage, surface roughness, and density, and the response surface method based on ANNs was applied to identify the optimum 3D printing conditions.

RAPID PROTOTYPING JOURNAL (2022)

Article Multidisciplinary Sciences

3D printed laboratory equipment to measure bulk materials in extreme conditions

Jan Divis et al.

Summary: This study investigates the possibility of using 3D printed instruments to measure mechanical-physical properties of bulk materials. Multiple experiments were conducted comparing the results of tests using original instruments and 3D printed instruments. The findings suggest that the 3D printed instruments have a measurement deviation within a 5% range, making them applicable for use. The advantages of 3D printed instruments include lighter weight, on-demand printing, easy part replacement, customization of tests, and lower manufacturing costs.

SCIENTIFIC REPORTS (2022)

Review Engineering, Multidisciplinary

Material extrusion additive manufacturing of continuous fibre reinforced polymer matrix composites: A review and outlook

Peng Zhuo et al.

Summary: This review paper delves into the latest developments in continuous fiber reinforced 3D printing technology, reviewing the materials and devices used in current studies, discussing various processing methods, and providing a comprehensive summary of mechanical properties.

COMPOSITES PART B-ENGINEERING (2021)

Article Engineering, Mechanical

Additive manufacturing of 316L stainless-steel structures using fused filament fabrication technology: mechanical and geometric properties

Miguel Angel Caminero et al.

Summary: The study characterizes the mechanical and geometric performance of 3-D printed FFF 316 L metal components, focusing on the effects of build orientation and printing strategy. Experimental analysis techniques are used to investigate the microstructure and defects on material properties under tensile testing, showing the significance of build orientation on the performance of FFF-metal 3-D printed samples. Near-dense 316 L austenitic stainless steel components were successfully manufactured using FFF technology.

RAPID PROTOTYPING JOURNAL (2021)

Article Chemistry, Physical

Printing of Zirconia Parts via Fused Filament Fabrication

Dorit Noetzel et al.

Summary: This work presents a process chain for the fabrication of dense zirconia parts, focusing on the rheological characterization of feedstock systems. The study successfully achieved dense ceramic parts with structural details smaller than 100 μm.

MATERIALS (2021)

Review Chemistry, Multidisciplinary

Metal Additive Manufacturing for Satellites and Rockets

Tomasz Blachowicz et al.

Summary: The emerging technology of 3D printing is not only used for rapid prototyping, but also plays a crucial role in space exploration. Although 3D printed parts can be used in various space applications, materials suitable for the harsh conditions in space are limited.

APPLIED SCIENCES-BASEL (2021)

Review Materials Science, Multidisciplinary

Metal additive manufacturing in aerospace: A review

Byron Blakey-Milner et al.

Summary: Metal additive manufacturing in aerospace industry offers significant opportunities for cost reduction, material innovation, design flexibility, and lightweighting. The technology not only enhances performance but also simplifies design and manufacturing processes.

MATERIALS & DESIGN (2021)

Review Materials Science, Multidisciplinary

A review on voids of 3D printed parts by fused filament fabrication

Yubo Tao et al.

Summary: Fused filament fabrication (FFF), also known as fused deposition modeling (FDMTM), has gained considerable attention for its versatility, reliability, and affordability, but faces challenges in fabricating durable, performing, and functional parts. The presence of voids leads to weak mechanical properties in FFF-printed parts, highlighting the importance of understanding the challenges presented by void formation.

JOURNAL OF MATERIALS RESEARCH AND TECHNOLOGY-JMR&T (2021)

Article Engineering, Manufacturing

Density and shrinkage evaluation of AISI 316L parts printed via FDM process

Mariangela Quarto et al.

Summary: Metal FDM process provides a cost-effective alternative to traditional metal Additive Manufacturing technologies. Experimental analysis shows that different process parameters can significantly affect the density and porosity of metal samples, with certain parameter combinations leading to higher nominal densities and lower levels of opened porosity.

MATERIALS AND MANUFACTURING PROCESSES (2021)

Review Materials Science, Composites

Additive Manufacturing of Polymer-Based Composites Using Fused Filament Fabrication (FFF): a Review

M. Ahmadifar et al.

Summary: This review paper provides recent developments in the Fused Filament Fabrication (FFF) approach for composite materials, focusing on influencing parameters and their impact on the strength/bonding or physicochemical characterizations of FFF-fabricated parts. An overview of the mechanical properties of printed parts for different composite material systems is presented and discussed. The study considers three types of reinforced polymers in FFF process: filled reinforced polymers, continuous fiber-reinforced polymers, and short fiber reinforced polymers.

APPLIED COMPOSITE MATERIALS (2021)

Article Automation & Control Systems

Tensile properties of the FFF-processed thermoplastic polyurethane (TPU) elastomer

Budi Arifvianto et al.

Summary: This study investigates the effects of extruder temperature and raster orientation on the mechanical properties of FFF-processed TPU elastomer, concluding that the optimal parameters are 200 degrees Celsius and 0 degrees.

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2021)

Article Nanoscience & Nanotechnology

Investigation of the strengthening mechanism in 316L stainless steel produced with laser powder bed fusion

D. Riabov et al.

Summary: This study examined the characteristics and influencing factors of microstructures produced by laser powder bed fusion, finding that strain partitioning depends on annealing temperature and pre-straining, with dislocation structures and elemental segregation not detectable at 800 degrees Celsius.

MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING (2021)

Article Chemistry, Physical

Correlations of Geometry and Infill Degree of Extrusion Additively Manufactured 316L Stainless Steel Components

Tobias Rosnitschek et al.

Summary: This study investigates the impact of part geometry and infill degrees on the effective mechanical properties of stainless steel 316L parts produced with BASF's Ultrafuse 316LX filament. The results show that parts larger than 10 mm have minor geometrical deviations and the effective Young's modulus varies in the range of 176%. These findings provide a more profound understanding of the process and its capabilities, enhancing the product development process for metal extrusion-based additive manufacturing.

MATERIALS (2021)

Article Engineering, Manufacturing

Additive manufacturing of Ti-6Al-4V alloy by metal fused filament fabrication (MF3): producing parts comparable to that of metal injection molding

Paramjot Singh et al.

Summary: This paper presents the metal-fused filament fabrication (MF3) method for manufacturing Ti-6Al-4V parts, achieving mechanical properties comparable to metal injection-molded (MIM) specimens. The critical material and process aspects of the MF3 process are discussed, with successfully produced bound filament and uniform powder dispersion. The MF3 processed Ti-6Al-4V alloy parts showed higher ultimate tensile strength (UTS) and elongation compared to literature data for metal injection-molded parts.

PROGRESS IN ADDITIVE MANUFACTURING (2021)

Article Materials Science, Ceramics

Fracture and mechanical properties of lightweight alumina ceramics prepared by fused filament fabrication

M. Orlovska et al.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2020)

Review Materials Science, Multidisciplinary

Solid-State Metal Additive Manufacturing: A Review

Nihan Tuncer et al.

Article Materials Science, Multidisciplinary

Role of infill parameters on the mechanical performance and weight reduction of PEI Ultem processed by FFF

Albert Fores-Garriga et al.

MATERIALS & DESIGN (2020)

Article Electrochemistry

Enhanced Corrosion Resistance of Additively Manufactured 316L Stainless Steel After Heat Treatment

Chengshuang Zhou et al.

JOURNAL OF THE ELECTROCHEMICAL SOCIETY (2020)

Article Chemistry, Physical

New Feedstock System for Fused Filament Fabrication of Sintered Alumina Parts

Dorit Noetzel et al.

MATERIALS (2020)

Review Engineering, Multidisciplinary

A critical review on the fused deposition modeling of thermoplastic polymer composites

Pavan Kumar Penumakala et al.

COMPOSITES PART B-ENGINEERING (2020)

Article Engineering, Manufacturing

Design-dependent shrinkage compensation modeling and mechanical property targeting of metal FFF

Ilies Ait-Mansour et al.

PROGRESS IN ADDITIVE MANUFACTURING (2020)

Article Metallurgy & Metallurgical Engineering

Debinding behaviour of feedstock for material extrusion additive manufacturing of zirconia

Christian Kukla et al.

POWDER METALLURGY (2019)

Proceedings Paper Engineering, Electrical & Electronic

Proposition of a geometric complexity model for additive manufacturing process based on CAD

Sabrine Ben Amor et al.

2019 23RD INTERNATIONAL CONFERENCE INFORMATION VISUALISATION (IV): BIOMEDICAL VISUALIZATION AND GEOMETRIC MODELLING & IMAGING (2019)

Article Engineering, Mechanical

Additive Manufacturing-Enabled Part Count Reduction: A Lifecycle Perspective

Sheng Yang et al.

JOURNAL OF MECHANICAL DESIGN (2018)

Article Nanoscience & Nanotechnology

Correlation between process parameters, microstructure and properties of 316 L stainless steel processed by selective laser melting

Tomasz Kurzynowski et al.

MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING (2018)

Article Materials Science, Multidisciplinary

Fatigue performance of fused filament fabrication PLA specimens

Giovanni Gomez-Gras et al.

MATERIALS & DESIGN (2018)

Proceedings Paper Engineering, Manufacturing

Material Properties and Shrinkage of 3D Printing Parts using Ultrafuse Stainless Steel 316LX Filament

Haijun Gong et al.

2018 5TH INTERNATIONAL CONFERENCE ON MECHANICAL, MATERIALS AND MANUFACTURING (ICMMM 2018) (2018)

Proceedings Paper Engineering, Mechanical

Study of solvent debinding parameters for metal injection moulded 316L stainless steel

M. F. F. A. Hamidi et al.

4TH INTERNATIONAL CONFERENCE ON MECHANICAL ENGINEERING RESEARCH (ICMER2017) (2017)

Proceedings Paper Materials Science, Multidisciplinary

Thermal Debinding and Sintering of water atomised SS316L Metal Injection Moulding Process

A. M. Amin et al.

INTERNATIONAL RESEARCH AND INNOVATION SUMMIT (IRIS2017) (2017)

Article Engineering, Industrial

Materials for additive manufacturing

David Bourell et al.

CIRP ANNALS-MANUFACTURING TECHNOLOGY (2017)

Article Engineering, Manufacturing

A new part consolidation method to embrace the design freedom of additive manufacturing

Sheng Yang et al.

JOURNAL OF MANUFACTURING PROCESSES (2015)

Article Engineering, Manufacturing

Review: Thermal Debinding Process in Particulate Materials Processing

Ravi K. Enneti et al.

MATERIALS AND MANUFACTURING PROCESSES (2012)

Review Chemistry, Multidisciplinary

Models for laser ablation of polymers

N Bityurin et al.

CHEMICAL REVIEWS (2003)

Article Engineering, Mechanical

Mechanical characterization of parts fabricated using fused deposition modeling

A Bellini et al.

RAPID PROTOTYPING JOURNAL (2003)

Article Engineering, Chemical

Reaction and transport kinetics for depolymerization within a porous body

S Krug et al.

AICHE JOURNAL (2002)