The Behavior of TiAlN and TiAlCrSiN Films in Abrasive and Adhesive Tribological Contacts

Chromium and silicon are often introduced to increase the performance of TiAlN hard coatings in dry tribological contacts. The addition of Cr and Si during a high-power impulse magnetron sputtering (HiPIMS) deposition process leads to high-quality TiAlCrSiN films. In this paper, the analysis of friction and wear of these films is conducted by oscillation tribometry under dry conditions with a subsequent mapping of the surface topography. Both abrasion- and adhesion-dominated conditions are realized using different steel counter bodies. Oscillation-frequency-dependent experiments show a significant impact of the compositional variation on friction and wear. It is shown that the TiAlCrSiN coating investigated has a higher coefficient of friction and a lower wear resistance compared to counterparts made of 100Cr6. The friction coefficient could be reduced by using a V2A counterpart. The results can be understood in terms of a reduced adhesion of both oxidic and metallic wear debris at the TiAlCrSiN surface. The study provides valuable progress towards the development of advanced cutting tools, e.g., for stainless steel.

Automated summary

Chromium and silicon are added to improve the performance of TiAlN hard coatings, resulting in high-quality TiAlCrSiN films. The study shows that TiAlCrSiN coating has a higher coefficient of friction and lower wear resistance compared to counterparts made of 100Cr6, with reduced adhesion of wear debris at the TiAlCrSiN surface. These findings contribute to the development of advanced cutting tools, especially for stainless steel.