4.6 Review

New Progress in the Application of Flame-Retardant Modified Epoxy Resins and Fire-Retardant Coatings

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Article Polymer Science

Synergistic action of expandable graphite on fire safety of a self-intumescent flame retardant epoxy resin

Cheng-Shou Zhao et al.

Summary: By incorporating expandable graphite as an effective synergist, the flame retardant efficiency of self-intumescent epoxy resin system was significantly improved. The addition of expandable graphite increased the LOI value and enabled the system to pass UL-94 test, while reducing fire hazard parameters. This finding is important for enhancing fire safety.

JOURNAL OF APPLIED POLYMER SCIENCE (2023)

Review Chemistry, Applied

Chemical structure construction of DOPO-containing compounds for flame retardancy of epoxy resin: A review

Yunxian Yang et al.

Summary: This article reviews the research progress of epoxy resin derivatives synthesized from DOPO structure with different substituents at the phosphorus atom in the last decade. The relationship between chemical structure and properties, as well as the effect of these compounds on the properties of epoxy resin, including flame retardance, heat resistance, and mechanical properties, are discussed. However, there are still some issues that need to be improved, such as flame retardant migration, deterioration of mechanical properties, processibility, and economic competitiveness.

PROGRESS IN ORGANIC COATINGS (2023)

Article Materials Science, Multidisciplinary

Preparation and properties of epoxy resin modified with phosphorus and nitrogen flame retardants

Chenghui Wang et al.

Summary: In this study, the synthesis of a new phosphorus-nitrogen flame retardant (DIT) and flame-retardant epoxy resin (DIT-EP) was investigated. The DIT-EPs showed a limiting oxygen index of 29.0% when the flame retardant content reached 25%, expanding the application range of epoxy resins.

MATERIALS RESEARCH EXPRESS (2023)

Article Materials Science, Multidisciplinary

New Transparent Flame-Retardant (FR) Coatings Based on Epoxy-Aluminum Hypophosphite Nanocomposites

Fouad Laoutid et al.

Summary: This study investigated the flame-retardant effect of transparent epoxy coating with aluminum hypophosphite nanoparticles on polylactic acid sheets. The addition of these nanoparticles into the epoxy resin accelerated the degradation of the coating, resulting in increased char residue. The presence of the nanoparticles reduced the peak heat release rate significantly, leading to the formation of a homogeneous char layer with a 15 wt.% nanoparticle content. However, further increase in content did not enhance the flame-retardant properties due to the formation of structural cracks in the coating.

COATINGS (2023)

Article Chemistry, Physical

Constructing a robust ZIF-7 based superhydrophobic coating with the excellent performance in self-cleaning, anti-icing, anti-biofouling and anti-corrosion

Guangyu Zhu et al.

Summary: In this study, zinc gluconate was used as the zinc source to synthesize ZIF-7@ZnG nanoparticles, which were then modified to obtain ZIF-7@ZnG@PFDS superhydrophobic nanoparticles. To improve the durability and wear resistance, epoxy resin was introduced as a connection layer to fabricate ZIF-7@ZnG@PFDS/EP superhydrophobic coating. The fabricated coating demonstrated superior hydrophobicity and excellent performance in self-cleaning, anti-icing, anti-biofouling, and anti-corrosion.

APPLIED SURFACE SCIENCE (2023)

Article Polymer Science

Curing behavior, mechanical, and flame-retardant properties of epoxy-based composites filled by expandable graphite and ammonium polyphosphate

Zhi-Gang Yuan et al.

Summary: In this study, the curing behavior, thermal stability, mechanical properties and flammability of E-D/A-E composites with different contents of flame retardants were investigated. The results showed that the thermal and flammability properties of the composites were improved by adding flame retardants.

JOURNAL OF APPLIED POLYMER SCIENCE (2023)

Article Chemistry, Applied

Use of a combination of phosphorous-containing epoxy resin and silica fillers for development of flame retardant thermoset polymer composites

Vibha Shree et al.

Summary: This paper reports on the preparation method of ambient temperature curable phosphorous-containing epoxy resin-based composites and their flame retardant behavior. The addition of phosphorous-containing silica improves the limiting oxygen index (LOI) and flame retardancy of the composites. The study shows that the combination of phosphorous-containing resin and phosphorous-containing silica has a positive effect on enhancing the material performance.

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Article Biochemistry & Molecular Biology

Pyrolysis Kinetics of Lignin-Based Flame Retardants Containing MOFs Structure for Epoxy Resins

Tianyu Yao et al.

MOLECULES (2023)

Article Materials Science, Multidisciplinary

Synthesis of an efficient phosphorus and triazine ring-containing reactive flame retardant for epoxy resin

Fan Yang et al.

Summary: This study successfully synthesized a high-efficiency flame retardant HOMP with heterocyclic groups by removing the obstacle of insoluble triazines, and fully characterized its structure, thermal and flame retardant properties. The mechanism and effects on mechanical properties were also investigated. The results showed that HOMP effectively extinguished the combustion of specimens, achieving an LOI value of 29.2% and V0 level in the UL-94 test with only 0.6wt% phosphorus content. However, the addition of HOMP increased the compressibility while significantly decreasing the tensile strength.

MULTIDISCIPLINE MODELING IN MATERIALS AND STRUCTURES (2023)

Article Materials Science, Composites

Effect of Phosphorus and Chlorine Containing Plasticizers on the Physicochemical and Mechanical Properties of Epoxy Composites

Amirbek Bekeshev et al.

Summary: The study examines the potential use of tris(2-chloroethyl) phosphate, tris(1-chloro-2-propyl) phosphate, and tris(4-methylphenyl) phosphate as plasticizers for epoxy polymers. The research determines the optimal plasticizer content (40 parts by mass) that has the greatest impact on the strength and fire safety properties of epoxy composites. The modification of the epoxy polymer with the presented plasticizers enhances fire safety parameters, reducing mass loss on ignition and increasing the limiting oxygen index (LOI) values, resulting in good fire protective properties.

JOURNAL OF COMPOSITES SCIENCE (2023)

Proceedings Paper Polymer Science

Flame Retardant Polymer Nanocomposites: An Overview

Sandeep Kumar et al.

Summary: The use of polymer as substitutes for traditional materials has led to the need for the development of flame retardant polymer nanocomposites. This review article provides an overview of the advances in preparation, mechanism, and properties of flame retardant polymer nanocomposites. The evolved properties and applications of these nanocomposites, such as coatings and films, are discussed.

MACROMOLECULAR SYMPOSIA (2023)

Article Chemistry, Applied

Aromatic P/N/Co-containing microsphere flame retardant for enhancing fire safety and mechanical properties of epoxy coating with lower curing temperature

Mingyu Ou et al.

Summary: A novel aromatic phosphorus/nitrogen/cobalt-containing microsphere flame retardant (FNP-Co) was synthesized and used to fabricate high-performance epoxy resin (EP) coatings. EP coatings containing FNP-Co exhibited remarkable fire safety performance, enhanced mechanical properties, and lower curing temperature. The FNP-Co promoted the formation of a honeycomb-like and compact char layer during combustion, providing a labyrinth effect and barrier effect to inhibit heat and pyrolysis gas transfer.

PROGRESS IN ORGANIC COATINGS (2023)

Review Engineering, Environmental

Metal-Organic Frameworks-Based Flame-Retardant System for Epoxy Resin: A Review and Prospect

Kunpeng Song et al.

Summary: Metal-organic frameworks (MOFs) have enormous potential in various applications due to their unique properties. This review focuses on the advances of MOFs in flame retardant epoxy composites, analyzing their modification strategies, flame retardant efficiency, and potential high-end applications. The review also summarizes the opportunities and challenges for the future development of MOFs-based flame retardants.

CHEMICAL ENGINEERING JOURNAL (2023)

Article Chemistry, Multidisciplinary

PTFE/EP Reinforced MOF/SiO2 Composite as a Superior Mechanically Robust Superhydrophobic Agent towards Corrosion Protection, Self-Cleaning and Anti-Icing

Muhammad Muzammal Hussain et al.

Summary: The research successfully fabricated an organic resin cross-linking superhydrophobic multilayer coating on a metal substrate, achieving superhydrophobicity through structuring surfaces at two different length scales. The as-fabricated coating displayed superior water-repellence, chemical robustness, and mechanical durability, making it suitable for applications such as anti-corrosion, self-cleaning, and anti-icing functionalities.

CHEMISTRY-A EUROPEAN JOURNAL (2022)

Article Chemistry, Physical

Zn-Al layered double metal hydroxide anchored reduced graphene oxide for enhancing the fire performance of composite coatings

Shaotang Dong et al.

Summary: Layered double hydroxides serve as an effective inorganic nano-fire retardant that can enhance the fire resistance of composite coatings. Among them, the Zn-Al/LDH@RGO-based fireproof coatings exhibit superior fire performance, showing the lowest backside temperature and highest fire retardant performance.

COLLOIDS AND SURFACES A-PHYSICOCHEMICAL AND ENGINEERING ASPECTS (2022)

Article Chemistry, Applied

Synergistic effect of carbon nanotubes bonded graphene oxide to enhance the flame retardant performance of waterborne intumescent epoxy coatings

Chunlin Chen et al.

Summary: The study investigates the synergistic effect of carbon nanotubes (CNTs) and graphene oxide (GO) on flame retardant properties in waterborne intumescent epoxy coatings. By wrapping bio-inspired polydopamine (PDA) on CNTs and grafting 3-Aminopropyl triethoxysilane (KH550) on CNTs/PDA surface, and then combining GO with modified CNTs to obtain GO@M-CNTs hybrids, the composite coating with GO@M-CNTs hybrids exhibited better fire retardant performance compared to CNTs or GO nanosheets alone.

PROGRESS IN ORGANIC COATINGS (2022)

Review Chemistry, Applied

Recent progress on the metal-organic frameworks decorated graphene oxide (MOFs-GO) nano-building application for epoxy coating mechanical-thermal/flame-retardant and anti-corrosion features improvement

Zahra Haeri et al.

Summary: Studies have shown that the introduction of GO and MOF nanofillers into epoxy resin significantly improves its mechanical, thermal, anti-corrosion, and flame-retardant properties. Modifications of GO via MOFs can help avoid negative effects and enhance positive effects of the nanofillers. Introduction of GO-MOF nanohybrids can greatly improve the flame-retardant properties of epoxy resin, as well as enhance its anti-corrosion stability and adhesion strength.

PROGRESS IN ORGANIC COATINGS (2022)

Article Polymer Science

Engineering two nitrogen-containing polyhedral oligomeric silsesquioxanes (N-POSSs) to enhance the fire safety of epoxy resin endowed with superior thermal stability

Xinming Ye et al.

Summary: In this study, two nitrogen-containing polyhedral oligomeric silsesquioxanes (N-POSSs) were synthesized and incorporated into epoxy resin to improve its fire safety properties. Thermal analysis showed that the addition of N-POSS nanoparticles significantly enhanced the thermal stability of the EP composites. Furthermore, the introduction of AP-POSS led to reductions in heat release rate, fire growth index, smoke production rate, and CO production rate. The flame retardancy and smoke suppression mechanism were investigated using TG-FTIR and XPS.

POLYMER DEGRADATION AND STABILITY (2022)

Review Polymer Science

A comprehensive review of reactive flame-retardant epoxy resin: fundamentals, recent developments, and perspectives

Maoyong Zhi et al.

Summary: This review provides a brief analysis of the combustion process, flame-retardant mechanism, and classification of flame-retardant epoxy resins. It introduces important characterization methods and summarizes the latest research progress in reactive flame-retardant epoxy resins. The future perspectives of reactive flame-retardant epoxy resins are also discussed.

POLYMER DEGRADATION AND STABILITY (2022)

Article Polymer Science

Biodegradable epoxy resin from vanillin with excellent flame-retardant and outstanding mechanical properties

Jinpeng Ma et al.

Summary: In this study, a sustainable and biodegradable flame retardant epoxy resin was developed to replace resource-limited petrochemicals. The epoxy resin exhibited excellent mechanical properties and flame retardancy compared to bisphenol A type epoxy resin. The study also investigated the mechanisms for the enhancement of flame retardancy and the complete degradation of the sustainable epoxy crosslinking.

POLYMER DEGRADATION AND STABILITY (2022)

Article Materials Science, Characterization & Testing

A multi-element flame retardant on the basis of silicon-phosphorus-nitrogen for combustibility suppressing of epoxy

Cheng Liu et al.

Summary: A novel reactive multi-element flame retardant, PmDOH, was designed and synthesized to improve the flame retardant performance of epoxy resins. The PmDOH modified epoxy resin showed a more compact and continuous char layer during combustion.

POLYMER TESTING (2022)

Article Polymer Science

Improvement the Flame Retardancy and Thermal Conductivity of Epoxy Composites via Melamine Polyphosphate-Modified Carbon Nanotubes

Xuejun Shi et al.

Summary: Surface chemical modification of carbon nanotubes can enhance their compatibility with polymers and improve flame retardancy performances. In this study, a multi-step modification method was used to introduce double bond active sites, glycidyl methacrylate, and flame retardant melamine polyphosphate onto the surface of carbon nanotubes. The addition of flame retardant-modified carbon nanotubes into an epoxy matrix resulted in the preparation of flame retardant and thermal conductive composites with improved flame retardancy and thermal conductivity properties.

POLYMERS (2022)

Article Chemistry, Physical

Self-assembly of zinc hydroxystannate on polyethyleneimine supported boron nitride to improve the flame protection properties of waterborne epoxy coatings

Fei Zhong et al.

Summary: In this study, a novel BP@ZHS nanoadditive was prepared by loading polyethyleneimine (PEI) on the surface of BN nanosheets to impart positive charge and adsorbing negatively charged zinc hydroxystannate (ZHS) nanoparticles through electrostatic self-assembly. The BP@ZHS hybrid showed excellent flame retardant properties in epoxy coatings, with low backside temperature, high expansion characteristics, and low smoke density rating.

COLLOIDS AND SURFACES A-PHYSICOCHEMICAL AND ENGINEERING ASPECTS (2022)

Article Polymer Science

Synergistic flame retardant effect of aluminum hydroxide and ammonium polyphosphate on epoxy resin

Yanlin Liu et al.

Summary: By adding APP and ATH to epoxy resin, a synergistic flame retardant effect can be achieved, resulting in a significant reduction in heat release rate and total heat release, and the formation of a stable flame retardant barrier.

JOURNAL OF APPLIED POLYMER SCIENCE (2022)

Article Thermodynamics

Polyphosphazene-wrapped Fe-MOF for improving flame retardancy and smoke suppression of epoxy resins

Lei Sang et al.

Summary: The utilization of PZS-Fe-MOF composites significantly enhances the flame retardancy and smoke suppression properties of epoxy resin. Compared to pure EP, the addition of PZS-Fe-MOF results in increased LOI value and passing of V-1 rating. Additionally, the composite materials exhibit significant reductions in peak heat release rate, smoke production rate, and other related parameters.

JOURNAL OF THERMAL ANALYSIS AND CALORIMETRY (2021)

Article Engineering, Multidisciplinary

Flame-retardant behaviors of aluminum phosphates coated sepiolite in epoxy resin

Wei Yan et al.

Summary: The study showed that the aluminum phosphates-coated sepiolite significantly enhanced the flame-retardant properties and thermal stability of epoxy resin, with the introduction of sepiolite nanocomposite improving the limited oxygen index of the material.

JOURNAL OF FIRE SCIENCES (2021)

Article Polymer Science

Novel Polysilicone Flame-Retardant Functionalized Carbon Nanotubes: Synthesis, Characterization and Flame Retardancy as Used in Epoxy-Based Composites

Jiangbo Wang

Summary: Carbon nanotubes were functionalized with polysilicone to obtain flame-retardant CNTs, which were then incorporated into epoxy resin nanocomposites. The thermal stability, dispersion state, and flame retardancy of the CNTs-PMDA nanocomposites were evaluated, showing improved thermal stability and flame retardancy compared to CNTs alone.

JOURNAL OF MACROMOLECULAR SCIENCE PART B-PHYSICS (2021)

Article Polymer Science

Synthesis of a hyperbranched polyamide oligomer containingDOPOfor simultaneously enhancing the flame retardance and glass transition temperature of epoxy resin

Qinqin Luo et al.

Summary: A hyperbranched polyamide oligomer containing DOPO (HPD) was synthesized and used as an additive flame retardant in epoxy resin to enhance its flame retardance and T(g). The results showed that HPD improved the flame retardance and thermal properties of epoxy resin by delaying ignition time and reducing combustion parameters in both gas-phase and condensed-phase.

POLYMERS FOR ADVANCED TECHNOLOGIES (2021)

Article Chemistry, Physical

Mussel inspired polydopamine@KH560-linked hexagonal boron nitride and CNTs nanoflame retardants improve fire performance of composite coatings

Zhengwei Yang et al.

Summary: In this study, a hybrid material of layered hexagonal boron nitride nanosheets linked with acidified carbon nanotubes was successfully prepared to enhance the flame retardancy of waterborne epoxy intumescent fire retardant coatings. The incorporation of this hybrid material significantly improved the thermal stability and residue char of the coatings, leading to enhanced fire resistance.

COLLOIDS AND SURFACES A-PHYSICOCHEMICAL AND ENGINEERING ASPECTS (2021)

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Recent advances in the flame retardancy role of graphene and its derivatives in epoxy resin materials

Quanyi Liu et al.

Summary: Graphene and its derivatives can endow epoxy resin with good flame retardancy properties through the barrier effect of tortuous path, providing a solution to the flammability issue of epoxy resin.

COMPOSITES PART A-APPLIED SCIENCE AND MANUFACTURING (2021)

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Effect of expandable graphite and ammonium polyphosphate on the thermal degradation and weathering of intumescent fire-retardant coating

Sami Ullah et al.

Summary: The research demonstrates the significant effects of ammonium polyphosphate and expandable graphite on intumescent coating, particularly in terms of residual mass and chemical composition. The residual char after fire test shows good stability and adhesion. Weathering test reveals that the expansion of coating residue is affected by humid environment and UV light.

JOURNAL OF APPLIED POLYMER SCIENCE (2021)

Review Polymer Science

Phosphorus-containing flame retardant epoxy thermosets: Recent advances and future perspectives

Siqi Huo et al.

Summary: Phosphorus (P)-containing flame retardants have been widely used in epoxy thermosets due to their high flame retardancy efficiency, low toxicity, and impact on material properties. They are classified into reactive and additive types, and have potential for future research and development.

PROGRESS IN POLYMER SCIENCE (2021)

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Dendrimeric Epoxy Resins Based on Hexachlorocyclotriphosphazene as a Reactive Flame Retardant Polymeric Materials: A Review

O. Dagdag et al.

Summary: This review article surveys recent developments on HCCP-based epoxy resins as reactive flame retardants, highlighting the need for additional additives to improve their thermal and fire retardant properties. The article also discusses surface modification, functionalization, and characterization of various HCCP-based epoxy resins for thermal and flame retardant applications.

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Flame Retardancy and Dispersion of Functionalized Carbon Nanotubes in Thiol-Ene Nanocomposites

Jiangbo Wang

Summary: By grafting a polysilicone flame retardant onto the surface of carbon nanotubes, the flame retardancy and heat release rate of thiol-ene nanocomposites were improved. The dispersion of CNTs in thiol-ene was enhanced and the interfacial interaction between CNTs-PA and thiol-ene matrix was strengthened.

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Thermal Degradation Behavior of Epoxy Resin Containing Modified Carbon Nanotubes

Xiaohui Bao et al.

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