Research status and development prospect of Fe-Mn-C-Al system low-density steels

The rapid development of automotive industry results in a series of increasingly serious problems such as energy consumption and environmental pollution, so that developing the automotive steels with high-strength and low-density is of great significance for energy conservation and emission reduction. Recently, Fe-Mn-C-Al system steel is favored by numerous researchers because of its low density and excellent combination of strength and ductility. However, too much Al addition inevitably triggers various changes of microstructure, deformation mechanism, and mechanical properties. In this paper, the composition design, production process, strengthening and strain hardening mechanism, and microstructure evolution are systematically expounded. The discussion mainly fo-cuses on various strengthening (solid solution strengthening, grain refinement strength-ening and precipitation strengthening) and strain hardening mechanisms (phase transformation-induced-plasticity (TRIP), twinning-induced-plasticity (TWIP), microband-induced-plasticity (MBIP), shear-band-induced-plasticity (SIP) and dynamic slip band refinement (DSBR), etc.). Also, the existing problems and future challenges in Fe-Mn-Al-C low-density steels are pointed out via analyzing the service performance (cryogenic per-formance, impact toughness, fatigue performance, hydrogen embrittlement, wear perfor-mance, and tensile properties). Finally, we look forward to the future development direction of Fe-Mn-Al-C low-density steels and provide the valuable ideas. & COPY; 2023 The Author(s). Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).

Automated summary

The rapid development of automotive industry has led to a series of increasingly serious problems such as energy consumption and environmental pollution. Therefore, developing automotive steels with high-strength and low-density is crucial for energy conservation and emission reduction. In this paper, the Fe-Mn-C-Al system steel is discussed, which has been favored by researchers for its low density and excellent combination of strength and ductility. The composition design, production process, strengthening and strain hardening mechanisms, microstructure evolution, service performance, existing problems, and future challenges are systematically expounded.