Dropwise Evaporative Cooling of Heated Surfaces with Various Wettability Characteristics Obtained by Nanostructure Modifications

A numerical and experimental investigation was conducted to analyze dropwise evaporative cooling of heated surfaces with various wettability characteristics. The surface wettability was tuned by nanostructure modifications. Spray-cooling experiments on these surfaces show that surfaces with better wettability have better heat transfer rate and higher critical heat flux (CHF). Single droplet impingement evaporative cooling of a heated surface was then investigated numerically with various wettability conditions to characterize the effect of contact angle on spray-cooling heat transfer. The volume of fluid (VOF) model with variable-time stepping was used to capture the time-dependent liquid-gas interface motion throughout the computational domain with the kinetic theory model used to predict the evaporation rate at the liquid-gas interface. The numerical results agree with the spray-cooling experiments that dropwise evaporative cooling is much better on surfaces with better wettability because of the better liquid spreading and convection, better liquid-solid contact, and stronger liquid evaporation.