Study on the Influence of Surface Treatment Process on the Corrosion Resistance of Aluminum Alloy Profile Coating

This work focuses on different surface treatment processes of the 6061 aluminum alloy profile coatings in the construction industry, mainly including the sand powder film coating, the flat powder coating, the hard anodized film, and the ordinary heat-sealing oxidized coating. The corrosion resistance of the coated aluminum alloy in a 3.5 wt.% NaCl solution (pH 6.5-7.5) and the influence of different surface treatment processes on the corrosion resistance of different samples were studied by scanning electron microscope (SEM) and electrochemical workstation. The result shows that with the increase in corrosion time, the corrosion inhibition performance of the four coated aluminum alloy materials decreased significantly, and the order of decline is: sand powder film coating > hard anodized film > flat powder coating > ordinary heat-sealing oxidized coating. When corroded in a 3.5 wt.% NaCl solution for 2 h, the corrosion inhibition performances of the flat powder coating and ordinary heat-sealing oxidized coating are poor, while the inhibition performances of the sand powder film coating and hard anodized film are good, and the inhibition performance follows the following sequence: the sand powder film coating > hard anodized film> the flat powder coating > ordinary heat-sealing oxidized coating. When corroded in a 3.5 wt.% NaCl solution for 200 h, the corrosion inhibition performances of the sand powder film coating and the flat powder coating are poor, while the inhibition performances of hard anodized film and ordinary heat-sealing oxidized coating are good, and the inhibition performance follows the following sequence: hard anodized film > ordinary heat-sealing oxidized coating > the sand powder film coating > the flat powder coating.

Automated summary

This study focuses on surface treatment processes of 6061 aluminum alloy profile coatings in the construction industry, including sand powder film coating, flat powder coating, hard anodized film, and ordinary heat-sealing oxidized coating. The corrosion resistance of the coated aluminum alloy in NaCl solution and the influence of surface treatments on corrosion resistance were investigated. Results showed that the efficiency of corrosion inhibition decreased with increasing corrosion time, with the sand powder film coating showing the highest inhibition performance and the ordinary heat-sealing oxidized coating showing the lowest. Corrosion performance rankings varied depending on the corrosion time and solution concentration.