☆ 4.6 Review

Producing Metal Powder from Machining Chips Using Ball Milling Process: A Review

MATERIALS (2023)

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Summary: Cotton gin trash (CGT) is a by-product of cotton ginning process. Its contents can vary depending on seasons, cotton harvesting methods, and ginning processes. This study aims to achieve micro-sized CGT powder and investigate the particle size and properties of the powders prepared from different batches and drying techniques. The results provide a sustainable method for powder production and offer insights for choosing the right method to obtain desired particle size and properties of CGT.

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Direct Recycling of WC-Co Grinding Chip

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Summary: This paper proposes an oil-free dry grinding process that produces high-quality chips without oil and with few contaminants, smaller than 60 mesh particle size, which can be directly recycled. Experimental validation shows that the contaminant level, granulometry, and morphology of the recycled chips' powder are comparable to commercial powders, proving the research and industrial potential of direct recycling.

MATERIALS (2023)

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Aluminum Scrap to Hydrogen: Complex Effects of Oxidation Medium, Ball Milling Parameters, and Copper Additive Dispersity

Olesya A. Buryakovskaya et al.

Summary: An effective combination of oxidation medium, ball milling parameters, and copper additive disperstiy ensuring fast aluminum scrap reaction with high hydrogen yield was suggested. The best results were obtained with 15 mm balls (1 h) which provided the second-finest powder and best preservation of the original Cu and Al phases.

METALS (2023)

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Potential of New Sustainable Green Geopolymer Metal Composite (GGMC) Material as Mould Insert for Rapid Tooling (RT) in Injection Moulding Process

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Summary: The investigation of using metal epoxy composite (MEC) for mould inserts in the injection moulding process is gaining popularity. Recycling metal waste from industries and workshops must be investigated to achieve zero emissions and conserve natural resources. Utilising metal scrap for rapid tooling (RT) in the injection moulding industry is a potentially viable approach. Meanwhile, geopolymer materials created from industrial scrap can offer desired qualities for RT applications, such as high temperature endurance. This research aims to generate a new sustainable material by integrating metals in green geopolymer metal composite (GGMC) mould inserts for RT in the injection moulding process, with the potential to reduce costs and impact environmental preservation.

MATERIALS (2023)

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Planetary ball milling induced piezocatalysis for dye degradation using BaTiO3 ceramics

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Summary: Piezocatalysis is an emerging area in environmental remediation. This study explores the use of ball milling as a piezocatalysis system for degrading organic dyes. The results indicate that ball milling under proper conditions can effectively degrade methylene blue dye.

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An Anti-Corrosion Superhydrophobic Copper Surface Fabricated by Milling and Chemical Deposition

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Summary: The development of superhydrophobic copper substrate through milling, chemical deposition, and modification method shows promising potential for corrosion resistance and self-cleaning.

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Effects of milling time on sintering properties and formation of interface Al4C3 on graphite reinforced Al-4.5Cu-1.5Mg nanocomposite

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Summary: Aluminum-based metal matrix nanocomposites have been extensively researched and developed for aerospace and automotive applications. The effects of shaker mill on the morphology and formation of intermetallic phases were investigated. The reaction between aluminum and graphite resulted in the formation of Al4C3, and the precipitation of Al2Cu played an important role in improving the mechanical properties of the alloy.

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Summary: In this study, the mechanosynthesis of potassium struvite (K-struvite) containing different primary components during ball milling was investigated. The kinetics factors were found to dominate the fast mechanosynthetic formation of K-struvite. Mechanosynthesis is considered as an efficient method for the fast production of mono-divalent orthophosphates.

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Correlation between the structure, grain size distribution and radiation shielding peculiarities of YBCO ceramics prepared by two different milling methods

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Enhancing (de)hydrogenation kinetics properties of the Mg/MgH2 system by adding ANi5 (A = Ce, Nd, Pr, Sm, and Y) alloys via ball milling

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Pan-Milling: Instituting an All-Solid-State Technique for Mechanical Metastable Oxides as High-Performance Lithium-Ion Battery Anodes

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Summary: All-solid-state mechanochemistry is experiencing a renaissance period, with high-energy ball-milling being widely used in the preparation of metal oxide composites for lithium-ion batteries. However, ball-milling can potentially destroy crystalline structures, leading to the development of pan-milling as a new technique for stable composite preparation. This technique preserves crystal structure and achieves better dispersion, resulting in improved electrochemical performance in energy storage applications.

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Structural, Electromagnetic and Microwave Properties of Magnetite Extracted from Mill Scale Waste via Conventional Ball Milling and Mechanical Alloying Techniques

Madiha Fathi Elmahaishi et al.

Summary: This study presents a low-cost approach by reutilizing mill scale waste to fabricate high purity crystalline Fe3O4 with the best potential for designing magnetic nano-sized based microwave absorbers. The Fe3O4 exhibited excellent microwave absorption properties due to its synergistic characteristics of dielectric and magnetic loss, showing higher absorption properties and broader bandwidth. This research provides insights into the utilization of mill scale waste as a sustainable resource for advanced materials.

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Effect of Ball Size on the Microstructure and Morphology of Mg Powders Processed by High-Energy Ball Milling

Jesus Rios et al.

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Microstructural characterization of ball-milled metal matrix nanocomposites (Cr, Ni, Ti)-25 wt% (Al2O3np, SiCnp)

Y. Afkham et al.

PARTICULATE SCIENCE AND TECHNOLOGY (2018)

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Article Engineering, Chemical

Microstructural characterization of Mg-SiC nanocomposite synthesized by high energy ball milling

S. Kamrani et al.

ADVANCED POWDER TECHNOLOGY (2018)

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Article Engineering, Chemical

Optimization of a nanoparticle ball milling process parameters using the response surface method

Srdjan Petrovic et al.

ADVANCED POWDER TECHNOLOGY (2018)

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Article Engineering, Chemical

Optimum milling parameters for production of highly uniform metal-matrix nanocomposites with improved mechanical properties

A. Wagih et al.

ADVANCED POWDER TECHNOLOGY (2018)

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Article Engineering, Civil

Microwave and spark plasma sintering of carbon nanotube and graphene reinforced aluminum matrix composite

Ehsan Ghasali et al.

ARCHIVES OF CIVIL AND MECHANICAL ENGINEERING (2018)

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Article Chemistry, Physical

Enhanced interfacial bonding and mechanical properties in CNT/Al composites fabricated by flake powder metallurgy

Genlian Fan et al.

CARBON (2018)

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Article Chemistry, Multidisciplinary

Recycling of automotive shredder residue by solid state shear milling technology

Shuangqiao Yang et al.

JOURNAL OF INDUSTRIAL AND ENGINEERING CHEMISTRY (2018)

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Article Engineering, Industrial

Optimization of upcycling of Ti-6Al-4V swarf

Yuanshen Qi et al.

JOURNAL OF MATERIALS PROCESSING TECHNOLOGY (2018)

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Article Metallurgy & Metallurgical Engineering

Influence of milling media on the structure and agglomeration behaviour of some hardmetal powder

H. F. Chicinas et al.

POWDER METALLURGY (2018)

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Article Engineering, Chemical

Waste steel scrap to nanostructured powder and superior compact through powder metallurgy: Powder generation, processing and characterization

P. Verma et al.

POWDER TECHNOLOGY (2018)

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Article Engineering, Chemical

Cu/CNT nanocomposite fabrication with different raw material properties using a planetary ball milling process

Amgalan Bor et al.

POWDER TECHNOLOGY (2018)

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Review Engineering, Environmental

An overview of China's recyclable waste recycling and recommendations for integrated solutions

Shijiang Xiao et al.

RESOURCES CONSERVATION AND RECYCLING (2018)

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Article Materials Science, Multidisciplinary

Effect of Ball Milling Parameters on the Refinement of Tungsten Powder

Zaoming Wu et al.

METALS (2018)

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Article Materials Science, Multidisciplinary

A New Method to Recycle Stainless-Steel Duplex UNS S31803 Chips

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METALS (2018)

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Metal recovery during melting of extruded machining chips

Daniel R. Cooper et al.

JOURNAL OF CLEANER PRODUCTION (2018)

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Article Engineering, Chemical

The ball to powder ratio (BPR) dependent morphology and microstructure of tungsten powder refined by ball milling

Z. M. Wu et al.

POWDER TECHNOLOGY (2018)

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Article Materials Science, Multidisciplinary

B4C Particles Reinforced Al2024 Composites via Mechanical Milling

Caleb Carreno-Gallardo et al.

METALS (2018)

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Article Materials Science, Multidisciplinary

Effect of Milling Speed on the Structural and Magnetic Properties of Ni70Mn30 Alloy Prepared by Planetary Ball Mill Method

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KOREAN JOURNAL OF MATERIALS RESEARCH (2018)

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Review Environmental Sciences

The institutional capacity for a resource transition-A critical review of Swedish governmental commissions on landfill mining

N. Johansson et al.

ENVIRONMENTAL SCIENCE & POLICY (2017)

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Article Automation & Control Systems

Production of CuSn10 bronze powder from machining chips using jet milling

Elham Afshari et al.

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2017)

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Article Automation & Control Systems

High strength Ti-6Al-4V alloy fabricated by high-energy cube milling using calcium as process control agent (PCA) and spark plasma sintering

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INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2017)

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Refinement process and mechanisms of tungsten powder by high energy ball milling

Y.X. Liang et al.

INTERNATIONAL JOURNAL OF REFRACTORY METALS & HARD MATERIALS (2017)

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Article Chemistry, Physical

In situ consolidation of ball milled metals

Zoltan Hegedus et al.

JOURNAL OF ALLOYS AND COMPOUNDS (2017)

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Recycling of contaminated metallic chip based on eco-efficiency and eco-effectiveness approaches

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JOURNAL OF CLEANER PRODUCTION (2017)

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Review Engineering, Chemical

A Review of Advanced Ball Mill Modelling

Luis Marcelo Tavares

KONA POWDER AND PARTICLE JOURNAL (2017)

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Powder Forming Process from Machined Titanium Chips via Heat Treatment in Hydrogen Atmosphere

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MATERIALS TRANSACTIONS (2017)

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Article Metallurgy & Metallurgical Engineering

Microstructure and morphological study of ball-milled metal matrix nanocomposites

Y. Afkham et al.

PHYSICS OF METALS AND METALLOGRAPHY (2017)

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Review Engineering, Chemical

Effect of high energy ball milling on the morphology, microstructure and properties of nano-sized TiC particle-reinforced 6005A aluminium alloy matrix composite

M. Cabeza et al.

POWDER TECHNOLOGY (2017)

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Review Engineering, Chemical

Synthesis and disordering of B2 TM-Al (TM = Fe, Ni, Co) intermetallic alloys by high energy ball milling: A review

Fatma Hadef

POWDER TECHNOLOGY (2017)

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Article Engineering, Mechanical

Comparative study of rapid and conventional tooling for plastics injection molding

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RAPID PROTOTYPING JOURNAL (2017)

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Article Acoustics

Ultrasound-assisted Fenton process using siderite nanoparticles prepared via planetary ball milling for removal of reactive yellow 81 in aqueous phase

Ozkan Acisli et al.

ULTRASONICS SONOCHEMISTRY (2017)

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Article Engineering, Environmental

An environmentally friendly ball milling process for recovery of valuable metals from e-waste scraps

Zhi-Yuan Zhang et al.

WASTE MANAGEMENT (2017)

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Article Chemistry, Multidisciplinary

Ball-Milled Carbon Nanomaterials for Energy and Environmental Applications

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ACS SUSTAINABLE CHEMISTRY & ENGINEERING (2017)

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Review Green & Sustainable Science & Technology

Eco-Friendly Technology for Recycling of Cutting Fluids and Metal Chips: A Review

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INTERNATIONAL JOURNAL OF PRECISION ENGINEERING AND MANUFACTURING-GREEN TECHNOLOGY (2017)

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Article Multidisciplinary Sciences

Synthetic nanocomposite MgH2/5 wt. % TiMn2 powders for solid-hydrogen storage tank integrated with PEM fuel cell

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SCIENTIFIC REPORTS (2017)

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Review Chemistry, Organic

Mechanochemical synthesis of thioureas, ureas and guanidines

Vjekoslav Strukil

BEILSTEIN JOURNAL OF ORGANIC CHEMISTRY (2017)

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Article Engineering, Manufacturing

Balanced strength and ductility in CNT/A1 composites achieved by flake powder metallurgy via shift-speed ball milling

Run Xu et al.

COMPOSITES PART A-APPLIED SCIENCE AND MANUFACTURING (2017)

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Warming up for mechanosynthesis - temperature development in ball mills during synthesis

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CHEMICAL COMMUNICATIONS (2017)

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Copper demand, supply, and associated energy use to 2050

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GLOBAL ENVIRONMENTAL CHANGE-HUMAN AND POLICY DIMENSIONS (2016)

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Article Energy & Fuels

Synthesis of nitrogen-doped graphene catalyst by high-energy wet ball milling for electrochemical systems

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INTERNATIONAL JOURNAL OF ENERGY RESEARCH (2016)

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Article Engineering, Environmental

Steel's recyclability: demonstrating the benefits of recycling steel to achieve a circular economy

Clare Broadbent

INTERNATIONAL JOURNAL OF LIFE CYCLE ASSESSMENT (2016)

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Chip formation and microstructure evolution in the adiabatic shear band when machining titanium metal matrix composites

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Effect of milling energy on preparation of Cu-Cr/CNT hybrid nano-composite by mechanical alloying

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TRANSACTIONS OF NONFERROUS METALS SOCIETY OF CHINA (2016)

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Characterisation of excavated fine fraction and waste composition from a Swedish landfill

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WASTE MANAGEMENT & RESEARCH (2016)

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Characterization of pre-alloyed tin bronze powder prepared by recycling machining chips using jet milling

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Temperature progression in a mixer ball mill

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INTERNATIONAL JOURNAL OF INDUSTRIAL CHEMISTRY (2016)

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Proceedings Paper Engineering, Industrial

Using Sustainable Manufacturing Process to Produce Solid Shaft from Al - Zn Alloys Chips and Copper Chips without Melting

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13TH GLOBAL CONFERENCE ON SUSTAINABLE MANUFACTURING - DECOUPLING GROWTH FROM RESOURCE USE (2016)

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Hydrogen sorption characteristics of nanostructured Pd-10Rh processed by cryomilling

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ACTA MATERIALIA (2015)

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Effect of rice husk ash fineness on porosity and hydration reaction of blended cement paste

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Using high-temperature mechanochemistry treatment to modify iron oxide and improve the corrosion performance of epoxy coating - I. High-temperature ball milling treatment

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CORROSION SCIENCE (2015)

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Review Chemistry, Multidisciplinary

Mechanical milling as a technology to produce structural and functional bio-nanocomposites

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GREEN CHEMISTRY (2015)

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Article Pharmacology & Pharmacy

Effect of milling temperatures on surface area, surface energy and cohesion of pharmaceutical powders

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INTERNATIONAL JOURNAL OF PHARMACEUTICS (2015)

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Article Chemistry, Physical

Strengthening mechanisms and deformation behavior of cryomilled Al-Cu-Mg-Ag alloy

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JOURNAL OF ALLOYS AND COMPOUNDS (2015)

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A novel method for the production of metal powders without conventional atomization process

A. Canakci et al.

JOURNAL OF CLEANER PRODUCTION (2015)

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Landfill mining: Case study of a successful metals recovery project

Travis P. Wagner et al.

WASTE MANAGEMENT (2015)

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Synthesis, Characterization, and ECAP Consolidation of Carbon Nanotube Reinforced AA 4032 Nanocrystalline Composites Produced by High Energy Ball Milling

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JOURNAL OF ENGINEERING MATERIALS AND TECHNOLOGY-TRANSACTIONS OF THE ASME (2015)

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Article Engineering, Chemical

Evaluation of structure and morphology of aluminum powder particles milled at different conditions

S. Khorasani et al.

ADVANCED POWDER TECHNOLOGY (2014)

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Article Engineering, Multidisciplinary

Effect of ball milling on graphene reinforced Al6061 composite fabricated by semi-solid sintering

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COMPOSITES PART B-ENGINEERING (2014)

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Improving reactivity of fly ash and properties of ensuing geopolymers through mechanical activation

N. Marjanovic et al.

CONSTRUCTION AND BUILDING MATERIALS (2014)

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Why the ball to powder ratio (BPR) is insufficient for describing the mechanical ball milling process

P. Kuziora et al.

INTERNATIONAL JOURNAL OF HYDROGEN ENERGY (2014)

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Article Materials Science, Multidisciplinary

Particle properties of submicron-sized WC-12Co processed by planetary ball milling

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INTERNATIONAL JOURNAL OF REFRACTORY METALS & HARD MATERIALS (2014)

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Article Green & Sustainable Science & Technology

The greenhouse gas footprint of in-situ leaching of uranium, gold and copper in Australia

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JOURNAL OF CLEANER PRODUCTION (2014)

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AN INVESTIGATION ON FLANK WEAR MECHANISM OF TUNGSTEN CARBIDE DRILLS DURING CONVENTIONAL AND MODULATION ASSISTED DRILLING

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MACHINING SCIENCE AND TECHNOLOGY (2014)

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Article Nanoscience & Nanotechnology

Nanostructured Al-Zn-Mg-Cu-Zr alloy prepared by mechanical alloying followed by hot pressing

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MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING (2014)

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Investigation of green properties of iron/jet-milled grey cast iron compacts by response surface method

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PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART B-JOURNAL OF ENGINEERING MANUFACTURE (2014)

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STRUCTURE INVESTIGATION OF BALL MILLED COMPOSITE POWDER BASED ON AlSi5Cu2 ALLOY CHIPS MODIFIED BY SiC PARTICLES

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ARCHIVES OF METALLURGY AND MATERIALS (2013)

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Effect of ball size and powder loading on the milling efficiency of a laboratory-scale wet ball mill

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CERAMICS INTERNATIONAL (2013)

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Article Engineering, Environmental

Mapping the Global Flow of Aluminum: From Liquid Aluminum to End-Use Goods

Jonathan M. Cullen et al.

ENVIRONMENTAL SCIENCE & TECHNOLOGY (2013)

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Article Chemistry, Physical

Effect of structural evolution of aluminum powder during ball milling on hydrogen generation in aluminum-water reaction

S. S. Razavi-Tousi et al.

INTERNATIONAL JOURNAL OF HYDROGEN ENERGY (2013)

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Article Chemistry, Physical

A system dynamics model to estimate energy, temperature, and particle size in planetary ball milling

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JOURNAL OF ALLOYS AND COMPOUNDS (2013)

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Article Chemistry, Multidisciplinary

Ball milling: a green mechanochemical approach for synthesis of nitrogen doped carbon nanoparticles

Tan Xing et al.

NANOSCALE (2013)

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Article Nanoscience & Nanotechnology

Fabrication of A356 aluminum alloy matrix composite with CNTs/Al2O3 hybrid reinforcements

H. H. Kim et al.

MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING (2013)

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Article Engineering, Chemical

Influence of processing parameters on grinding mechanism in planetary mill by employing discrete element method

Hossein Ashrafizadeh et al.

ADVANCED POWDER TECHNOLOGY (2012)

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Article Engineering, Manufacturing

Effect of ball-milling time on mechanical properties of carbon nanotubes reinforced aluminum matrix composites

Z. Y. Liu et al.

COMPOSITES PART A-APPLIED SCIENCE AND MANUFACTURING (2012)

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Article Materials Science, Multidisciplinary

Nanocrystalline/nanoparticle ZnO synthesized by high energy ball milling process

Sajjad Amirkhanlou et al.

MATERIALS LETTERS (2012)

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Ball milling of jute fibre wastes to prepare nanocellulose

V. K. Baheti et al.

WORLD JOURNAL OF ENGINEERING (2012)

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Article Chemistry, Multidisciplinary

Battery Performance and Photocatalytic Activity of Mesoporous Anatase TiO2 Nanospheres/Graphene Composites by Template-Free Self-Assembly

Na Li et al.

ADVANCED FUNCTIONAL MATERIALS (2011)

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Article Engineering, Industrial

Solid-state recycling of aluminium alloy swarf through cold profile extrusion and cold rolling

Ryoichi Chiba et al.

JOURNAL OF MATERIALS PROCESSING TECHNOLOGY (2011)

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Article Nanoscience & Nanotechnology

Thermal stability of nanostructured aluminum powder synthesized by high-energy milling

Hamid Abdoli et al.

MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING (2011)

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Review Dentistry, Oral Surgery & Medicine

A comprehensive review of techniques for biofunctionalization of titanium

Takao Hanawa

JOURNAL OF PERIODONTAL AND IMPLANT SCIENCE (2011)

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Article Chemistry, Physical

Microstructural and mechanical characterization in 7075 aluminum alloy reinforced by silver nanoparticles dispersion

R. Flores-Campos et al.

JOURNAL OF ALLOYS AND COMPOUNDS (2010)

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Article Chemistry, Physical

Sintering behavior of Al-AlN-nanostructured composite powder synthesized by high-energy ball milling

Hamid Abdoli et al.

JOURNAL OF ALLOYS AND COMPOUNDS (2009)

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Article Engineering, Industrial

Microstructure and mechanical properties of AZ31B magnesium alloy recycled by solid-state process from different size chips

Shuyan Wu et al.

JOURNAL OF MATERIALS PROCESSING TECHNOLOGY (2009)

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Article Engineering, Industrial

Hot profile extrusion of AA-6060 aluminum chips

A. E. Tekkaya et al.

JOURNAL OF MATERIALS PROCESSING TECHNOLOGY (2009)

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Article Materials Science, Multidisciplinary

Parameters optimization in the planetary ball milling of nanostructured tungsten carbide/cobalt powder

F. L. Zhang et al.

INTERNATIONAL JOURNAL OF REFRACTORY METALS & HARD MATERIALS (2008)

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Article Physics, Applied

Effect of ball milling parameters on the particle size in nanocrystalline powders

A. S. Kurlov et al.

TECHNICAL PHYSICS LETTERS (2007)

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Article Materials Science, Multidisciplinary

Effect of mechanical alloying time and carbon nanotube (CNT) content on the evolution of aluminum (Al)-CNT composite powders

K. Morsi et al.

JOURNAL OF MATERIALS SCIENCE (2007)

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Article Materials Science, Multidisciplinary

Ball milling of stainless steel scrap chips to produce nanocrystalline powder

M. H. Enayati et al.

JOURNAL OF MATERIALS SCIENCE (2007)

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Article Materials Science, Multidisciplinary

Temperature of the milling balls in shaker and planetary mills

L. Takacs et al.

JOURNAL OF MATERIALS SCIENCE (2006)

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Article Engineering, Manufacturing

One step production of aluminium matrix composite powders by mechanical alloying

E. M. Ruiz-Navas et al.

COMPOSITES PART A-APPLIED SCIENCE AND MANUFACTURING (2006)

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Article Engineering, Industrial

The effect of mechanical alloying on SiC distribution and the properties of 6061 aluminum composite

NQ Zhao et al.

JOURNAL OF MATERIALS PROCESSING TECHNOLOGY (2005)

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Article Nanoscience & Nanotechnology

Studies on the formation and stability of nano-crystalline Al50Cu28Fe22 alloy synthesized through high-energy ball milling

TP Yadav et al.

MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING (2005)

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Review Materials Science, Multidisciplinary

Processing of advanced materials using high-energy mechanical milling

DL Zhang

PROGRESS IN MATERIALS SCIENCE (2004)

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Article Engineering, Industrial

A new technique for recycling aluminium scrap

M Samuel

JOURNAL OF MATERIALS PROCESSING TECHNOLOGY (2003)

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Article Thermodynamics

The formation of Cu2S from the elements I.: Copper used in form of powders

R Blachnik et al.

THERMOCHIMICA ACTA (2000)

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Article Chemistry, Physical

Structure and properties of nanocrystalline TiC full-density bulk alloy consolidated from mechanically reacted powders

MS El-Eskandarany

JOURNAL OF ALLOYS AND COMPOUNDS (2000)

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