The effects of saline water on the recovery of lead and zinc sulfide during froth flotation

In this study, we investigated the effects of water salinity on the flotation performance of pure lead and zinc sulfide mineral samples as well as a Pb/Zn complex sulfide ore by means of micro-flotation and batch flotation experiments. Our results showed higher PbS and ZnS recoveries in more concentrated NaCl salt solutions. The results for the experiments using seawater demonstrated that in the presence of additional ions, such as Ca2+ and Mg2+, the recovery of PbS and ZnS was significantly reduced. As part of this investigation, we developed and implemented a surface complexation model for ZnS based on the presence of two differently charged surface sites. Zeta potential measurements of ZnS particles were used to optimise the parameters of our model. It was found that the surface potentials calculated using this model were in good agreement with the experimental zeta potentials, validating the model for predicting the zeta potential behaviour of ZnS particles over a broad range of pH and NaCl concentrations. Additionally, total interaction free energies were determined as a function of separation distance, representing particle-particle and particle-bubble interactions of our study in different NaCl concentrations. The theoretical analyses showed that asymmetric Pb/Zn particle-particle interactions were repulsive at lower NaCl concentrations, before becoming purely attractive at higher NaCl concentrations. For the case of the symmetric particle-particle interactions, attraction controlled all interactions, regardless of NaCl concentration. The calculated PbS-bubble interactions were repulsive in lower NaCl concentrations but became increasingly attractive in higher NaCl concentrations. Strong repulsions controlled all ZnS-bubble interactions, and these interactions remained repulsive with increasing NaCl concentration. The theoretical projections presented in this study were in good agreement with the measured saline water flotation phenomena.

Automated summary

In this study, the effects of water salinity on the flotation performance of lead and zinc sulfide minerals were investigated. The results showed that higher concentrations of NaCl salt solutions led to higher recoveries of PbS and ZnS. Additional ions in seawater, such as Ca2+ and Mg2+, significantly reduced the recovery of PbS and ZnS. A surface complexation model for ZnS was developed and validated, which accurately predicted the behavior of ZnS particles under various pH and NaCl concentrations. Theoretical analyses revealed the repulsive and attractive interactions between particles and bubbles, as well as the influence of NaCl concentration.