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A Review on Floc-Flotation of Fine Particles: Technological Aspects, Mechanisms, and Future Perspectives

MINERAL PROCESSING AND EXTRACTIVE METALLURGY REVIEW (2023)

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The Effect of Ultrasound Treatment on Oil Agglomeration of Barite

K. Esmeli

Summary: This study investigated the impact of ultrasonic treatment on oil agglomeration of barite ore. The use of ultrasound improved the agglomeration efficiency of barite during oil agglomeration and reduced the consumption of oleate and kerosene. However, using ultrasound only during the agglomeration stage had a negative effect on agglomeration recovery.

MINERAL PROCESSING AND EXTRACTIVE METALLURGY REVIEW (2023)

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Article Metallurgy & Metallurgical Engineering

Hydrophobic Flocculation of Coal Particles Controlled by Mechanical Stirring

Jing Zhao et al.

Summary: This study investigates the effects of mechanical energy input amount and input mode on the hydrophobic flocculation of coal particles in the stirring field. Through flotation tests and fluid simulation analysis, it is confirmed that increasing stirring speed promotes the hydrophobic flocculation of coal particles, and the axial flow field in the full baffle stirred tank is more conducive to flocculation occurrence.

MINERAL PROCESSING AND EXTRACTIVE METALLURGY REVIEW (2023)

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Article Energy & Fuels

Flotation response of a bituminous coal sample in presence of a pyrolitic oil recycled from used car tires

Iman Hasanizadeh et al.

Summary: The role of pyrolitic oil (PO) produced from used car tires in coal flotation was evaluated through experimental and statistical analyses. The addition of PY increased the ash content and total yield of the final concentrate in a non-linear trend within certain ranges. The non-selective interaction between PO and pine oil molecules, as well as the competitive adsorption between PO and diesel oil on coal particle surfaces, were identified as the main factors contributing to the curved behavior of flotation responses. The negative effect of PO on the ash content was attributed to the interaction between the hydrophilic groups in PO structure and the oxide nature of non-combustible materials in coal particles.

ENERGY SOURCES PART A-RECOVERY UTILIZATION AND ENVIRONMENTAL EFFECTS (2023)

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Article Chemistry, Physical

Effect of an acetonized pyrolysis oil recycled from spent-car tires on coal flotation performance

Iman Hasanizadeh et al.

Summary: This paper applied an extended Historical Data (HD) design to evaluate the effect of acetonized pyrolysis oil on coal. Experimental and statistical analyses were conducted to examine the influence of various operating variables on the yield and ash content of the final concentrate. FTIR measurements indicated that the pyrolysis oil contained hydroxyl, aldehyde, aliphatic, and aromatic compounds.

PHYSICOCHEMICAL PROBLEMS OF MINERAL PROCESSING (2023)

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Article Metallurgy & Metallurgical Engineering

Effect of Magnesium Species on Cationic Flotation of Quartz from Hematite

Deisiane Ferreira Lelis et al.

Summary: In the Quadrilatero Ferrifero Region in Brazil, the utilization of recycled water from tailing dams is commonly used for the reverse cationic flotation of siliceous iron ores. However, the presence of dolomite in the ore concentrates leads to a loss of selectivity in the separation of quartz from Fe-bearing minerals, resulting in lower quality ores for blast furnace pellets. In order to improve the flotation process, fundamental studies were conducted on the effect of Ca and Mg ions on cationic flotation with quartz and hematite minerals. It was found that the addition of Mg ions had a stronger depression effect on both minerals compared to starch. A reduction in Mg concentration in the water used for flotation is recommended.

MINERAL PROCESSING AND EXTRACTIVE METALLURGY REVIEW (2022)

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Article Engineering, Chemical

Effect of high-speed shear flocculation on the flotation kinetics of ultrafine microcrystalline graphite

Chao Ni et al.

Summary: A novel process combining high-speed shear flocculation and flotation was proposed to beneficiate ultra fine microcrystalline graphite. The flotation rate of MG in the SFF process is about 3 times as fast as that in the conventional flotation process, due to the increase in aggregate size and improved hydrophobicity of graphite particles. The SFF process shows great potential in industrial applications for separating ultrafine MG.

POWDER TECHNOLOGY (2022)

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Article Metallurgy & Metallurgical Engineering

Comparison of mechanical and column flotation performances on recovery of phosphate slimes in presence of nano-microbubbles

Fatemeh Taghavi et al.

Summary: Fine particle flotation is a major issue in mineral processing plants, and the presence of nanobubbles can improve flotation efficiency, making it significant for the phosphate industry.

JOURNAL OF CENTRAL SOUTH UNIVERSITY (2022)

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Article Energy & Fuels

Evolution of coal flocs during flocculation under different stirring velocities

Qiming Zhuo et al.

Summary: A dynamic floc measurement system was developed to analyze the development of coal flocs, showing that flocs grew rapidly at the beginning of flocculation and were larger at low stirring velocities compared to high stirring velocities. It was also found that high stirring velocities could cause irreversible damage to flocs, and there exists an optimal stirring velocity to enhance the size and structure of flocs. This research provides an effective way to study floc characteristics and their change process under different stirring velocities.

INTERNATIONAL JOURNAL OF COAL PREPARATION AND UTILIZATION (2022)

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Article Energy & Fuels

Hybrid CFD-experimental investigation into the effect of sparger orifice size on the metallurgical response of coal in a pilot-scale flotation column

Arefeh Zahab Nazouri et al.

Summary: Although extensively studied in the literature, this paper highlights the inadequate consideration of the hydrodynamic impact of orifice properties in column flotation cells. It demonstrates the influence of different sparger orifice sizes on metallurgical responses and fluid dynamics, indicating optimal performance with a 3 mm orifice size. Decreasing to 1 mm reduces carrying capacity while increasing to 7 mm intensifies turbulence but also leads to excessive entrainment of high ash fines.

INTERNATIONAL JOURNAL OF COAL PREPARATION AND UTILIZATION (2022)

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Article Metallurgy & Metallurgical Engineering

Bubble Size in a Flotation Column with Oscillatory Air Supply in the Presence of Frothers

Hangil Park et al.

Summary: This study measured the size of air bubbles and critical coalescence concentration in froth flotation, and found that oscillatory air supply can effectively reduce bubble size and decrease the critical concentration of various frothers.

MINERAL PROCESSING AND EXTRACTIVE METALLURGY REVIEW (2022)

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Technological assessments on recent developments in fine and coarse particle flotation systems

Ahmad Hassanzadeh et al.

Summary: This paper critically evaluates the two different strategies in ore flotation processing: the classical mechanical flotation cells and the new flotation apparatuses. Through a comprehensive comparative study, it is found that the traditional mechanical cells are suitable for fine particle flotation, while the new apparatuses such as Jameson and RefluxTM flotation cells are highly efficient in recovering fine particles. In addition, fluidized bed and HydroFloatTM cells are suitable for coarse particle recovery.

MINERALS ENGINEERING (2022)

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The effect of residual flocculants in the circulating water on dewatering of Gol-e-Gohar iron ore

Abdolreza Bahmani-Ghaedi et al.

Summary: This study investigated the effect of flocculant type and concentration on the residual flocculant in circulating water during the sedimentation of iron ores. The results showed that the anionic flocculant demonstrated desirable settling efficiency due to its strong hydrogen bonding property and large flocs formed. The optimum conditions for maximum settling rate and minimum flocculant concentration in the circulated water were found to be 9% solid content, 20 g/t high molecular anionic polyacrylamide (APAM), and pH of 8.3.

MINERALS ENGINEERING (2022)

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A hybrid geometallurgical study using coupled Historical Data (HD) and Deep Learning (DL) techniques on a copper ore mine

Alireza Gholami et al.

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A Review on Coagulation/Flocculation in Dewatering of Coal Slurry

Atousa Khazaie et al.

Summary: This paper reviews the application of coagulation/flocculation in coal slurry dewatering and discusses in depth the use of polymeric flocculants and their influencing factors. The mechanisms of flocculants interaction, strategies of combining flocculants, and efficient selection methods are also explored. The remaining challenges and technological improvements for highly efficient treatment methods are highlighted, focusing on the complex composition of slurry and its treatment difficulties.

WATER (2022)

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Review Geochemistry & Geophysics

The Challenges and Prospects of Recovering Fine Copper Sulfides from Tailings Using Different Flotation Techniques: A Review

Muhammad Bilal et al.

Summary: This article discusses the mechanism of tailing loss in flotation process and reviews and discusses the flotation methods for fine particles recovery such as microbubble flotation, column flotation, polymer flocculation, etc., as well as their applications and limitations.

MINERALS (2022)

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Review Geochemistry & Geophysics

Recent Developments in Generation, Detection and Application of Nanobubbles in Flotation

Sabereh Nazari et al.

Summary: This paper reviews recent developments in the understanding and application of ultrafine bubbles in flotation, focusing on the generation and detection methods as well as the types of reagents used. The limitations and opportunities of detecting ultrafine bubbles are comprehensively reviewed. The effectiveness of flotation-assisted nano-bubbles for mineral recovery is highlighted, but the accurate measurement of their size distribution and commonly used reagents remains a challenge. The study also identifies the most predominant methods for generating and detecting ultrafine bubbles and suggests future directions for research.

MINERALS (2022)

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Article Metallurgy & Metallurgical Engineering

A New Perspective on the Understanding of High-Intensity Conditioning: Incompatibility of Conditions Required for Coarse and Fine Coal Particles

Yuexian Yu et al.

Summary: This study examined the incompatibility of high-intensity conditioning (HIC) conditions required for fine and coarse coal particles. The effects of stirring speed and time on the recovery of particles were investigated. The results showed that the optimum stirring conditions for surface cleaning (SC) flotation differed from those of HIC flotation. SC flotation consumed less energy but failed to promote the recovery of fine particles. Fine particles consumed less energy than coarse particles. It is suggested to separately perform SC, reagent dispersion, and particle-reagent collision.

MINERAL PROCESSING AND EXTRACTIVE METALLURGY REVIEW (2022)

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Review Metallurgy & Metallurgical Engineering

A Review on Bioflotation of Coal and Minerals: Classification, Mechanisms, Challenges, and Future Perspectives

Kaveh Asgari et al.

Summary: This article reviews the progress of bioflotation technology, exploring its concepts, the impact of operational conditions and biotechnological parameters, as well as the existing problems and challenges. In addition, future research directions are presented.

MINERAL PROCESSING AND EXTRACTIVE METALLURGY REVIEW (2022)

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Article Chemistry, Physical

Introducing key advantages of intensified flotation cells over conventionally used mechanical and column cells

Ahmad Hassanzadeh et al.

Summary: This paper introduces the advantages of Imhoflot(TM), Jameson(TM), and Reflux(TM) flotation cells over conventional cells, and provides experimental and statistical evidence to support their effectiveness.

PHYSICOCHEMICAL PROBLEMS OF MINERAL PROCESSING (2022)

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Article Green & Sustainable Science & Technology

Efficacy of sustainable polymers to mitigate the negative effects of anisotropic clay minerals in flotation and dewatering operations

N. Molaei et al.

Summary: The presence of clay particles in mineral processing can adversely affect flotation and dewatering operations. By evaluating the performance of sustainable polymers, it was found that certain biopolymers have the potential to mitigate the negative effects of clay particles.

CLEANER ENGINEERING AND TECHNOLOGY (2022)

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Review Metallurgy & Metallurgical Engineering

A Review on the Application of Starch as Depressant in Iron Ore Flotation

Swagat S. Rath et al.

Summary: The depletion of high-grade iron ores has led to the need for beneficiation of low-grade iron ores. Flotation is considered the most efficient method to increase the iron content of fine-grained ores that do not respond to gravity or size classification. Depressants are crucial in iron ore reverse flotation as they selectively make iron oxides hydrophilic and prevent them from entering the gangue-rich froth phase. Starch is widely used as a depressant in iron ore flotation. This paper reviews the origin and chemistry of starch, the mechanism of starch-iron oxide interaction, and the application of different types of starch and their alternatives in iron ore flotation.

MINERAL PROCESSING AND EXTRACTIVE METALLURGY REVIEW (2022)

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Flotation of Iron Ores: A Review

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Mechanism of polymeric adsorption in selective flocculation of low-grade iron ore

Diptimayee Nanda et al.

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Review Environmental Sciences

Application of coagulation/flocculation in oily wastewater treatment: A review

Chuanliang Zhao et al.

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SCIENCE OF THE TOTAL ENVIRONMENT (2021)

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Selective flotation separation of chalcopyrite and sphalerite by thermal pretreatment under air atmosphere

Hepeng Zhou et al.

Summary: Thermal pretreatment was used to enhance the flotation separation of chalcopyrite and sphalerite for the first time in this study. The results showed that thermal pretreatment at above 170 degrees C caused the floatability of chalcopyrite to vanish, while maintaining the floatability of sphalerite. Successful separation of the two minerals was achieved through thermal pretreatment, with the surface oxidation of chalcopyrite being a key factor.

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Interactions between flocs and bubbles in the separation zone of dissolved air flotation system

Yong Wang et al.

Summary: This study established a micro-scale observation system to investigate the interaction between flocs and bubbles in the separation zone of the dissolved air flotation process. It was found that small flocs have a higher unit buoyancy and collision probability with bubbles, enabling them to capture bubbles and accumulate enough buoyancy for efficient flotation separation in a short time. The simulation and practical verification both support the favorable role of small flocs in achieving high separation efficiency in the flotation process.

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Mechanistic insights into chemical conditioning by polyacrylamide with different charge densities and its impacts on sludge dewaterability

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Penggang Wei et al.

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Separation of ultra-fine hematite and quartz particles using asynchronous flocculation flotation

Mingyang Li et al.

Summary: In the reverse cationic flotation of ultra-fine hematite-quartz mixtures, the addition of 50 g/t PEO significantly improved the grade and recovery of iron concentrate. Quartz flocculation by PEO greatly assisted its flotation by the cationic collector.

MINERALS ENGINEERING (2021)

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Editorial Material Metallurgy & Metallurgical Engineering

Preface to the MME Special Focus Issue on Managing Gangue Minerals

Yongjun Peng et al.

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Design and flotation performance of a novel hydroxy polyamine surfactant based on hematite reverse flotation desilication system

Wenbao Liu et al.

JOURNAL OF MOLECULAR LIQUIDS (2020)

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Improved water recovery: A review of clay-rich tailings and saline water interactions

Di Liu et al.

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Revealing hydrodynamic effects on flocculation performance and surface properties of sludge by comparing aeration and stirring systems via computational fluid dynamics aided calculation

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Agglomeration-Flotation of Finely Ground Chalcopyrite and Quartz: Effects of Agitation Strength during Agglomeration Using Emulsified Oil on Chalcopyrite

Vothy Hornn et al.

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Carrier Flotation of Low-Rank Coal with Polystyrene

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Kinetic Analysis for Agglomeration-Flotation of Finely Ground Chalcopyrite: Comparison of First Order Kinetic Model and Experimental Results

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Formation, breakage, and re-growth of quartz flocs generated by non-ionic high molecular weight polyacrylamide

Chao Wang et al.

MINERALS ENGINEERING (2020)

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Piotr Macczak et al.

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Dewatering of Copper Flotation Tailings: Effect of Feed Dilution on the Thickener Performance

Mohammad Reza Garmsiri et al.

MINERAL PROCESSING AND EXTRACTIVE METALLURGY REVIEW (2019)

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Dewatering of Copper Flotation Tailings: Effect of Feed Dilution on the Thickener Performance

Mohammad Reza Garmsiri et al.

MINERAL PROCESSING AND EXTRACTIVE METALLURGY REVIEW (2019)

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Improved dewatering of clay rich mineral dispersions using recyclable superabsorbent polymers

Sophia Joseph-Soly et al.

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Effect of primary flocculant type on a two-step flocculation process on iron ore fine tailings under alkaline environment

Ying Yang et al.

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Agglomeration of fine particles in water upon application of DC electric field

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Effect of polyaluminum chloride on coal flotation performance with different reagent addition regimes

Long Liang et al.

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Floc-Flotation of Malachite Fines with an Octyl Hydroxamate and Kerosene Mixture

Zhili Li et al.

MINERALS (2019)

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Improved flotation of PGM tailings with a high-shear hydrodynamic cavitation device

V Ross et al.

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Reverse flotation separation of hematite from quartz assisted with magnetic seeding aggregation

Wanzhong Yin et al.

MINERALS ENGINEERING (2019)

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Enhanced flocculation activity of polyacrylamide-based flocculant for purification of industrial wastewater

Mahran Daifa et al.

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Contemporary Understanding and Developments in the Flotation Theory of Non-Ferrous Ores

V. A. Chanturiya et al.

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Chemical and Mineral Analysis of Flotation Tailings from Stratiform Copper Ore from Lubin Concentrator Plant (SW Poland)

Alicja Bakalarz

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Interactions between a Small Bubble and a Greater Solid Particle during the Flotation Process

Pavlina Basarova et al.

MINERAL PROCESSING AND EXTRACTIVE METALLURGY REVIEW (2019)

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Article Energy & Fuels

Flotation Optimization of Ultrafine Microcrystalline Graphite Using a Box-Behnken Design

Mingguo Jin et al.

INTERNATIONAL JOURNAL OF COAL PREPARATION AND UTILIZATION (2018)

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Article Chemistry, Physical

Enhanced recovery of low-grade iron ore by selective flocculation method

Kichakeswari Tudu et al.

JOURNAL OF DISPERSION SCIENCE AND TECHNOLOGY (2018)

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Reagents types in flotation of iron oxide minerals: A review

Fardis Nakhaei et al.

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Reagents types in flotation of iron oxide minerals: A review

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MINERAL PROCESSING AND EXTRACTIVE METALLURGY REVIEW (2018)

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Coagulation-flocculation process with metal salts, synthetic polymers and biopolymers for the removal of trace metals (Cu, Pb, Ni, Zn) from municipal wastewater

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Studies on flocculation characteristics of chromite's ore process tailing: Effect of flocculants ionicity and molecular mass

R. K. Dwari et al.

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Comparative separation analysis of direct and reverse flotation of dolomite fines

Sunil Kumar Tripathy et al.

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Managing clay minerals in froth flotationA critical review

Xumeng Chen et al.

MINERAL PROCESSING AND EXTRACTIVE METALLURGY REVIEW (2018)

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The effect of non-polar oil on fine hematite flocculation and flotation using sodium oleate or hydroxamic acids as a collector

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Agglomeration of Hematite Concentrate by Starches

Jacob E. D. McDonald et al.

MINERAL PROCESSING AND EXTRACTIVE METALLURGY REVIEW (2017)

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Separation of flocculated ultrafine coal by enhanced gravity separator

Xiangnan Zhu et al.

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Article Metallurgy & Metallurgical Engineering

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Optimization of the coagulation-flocculation process for pulp mill wastewater treatment using a combination of uniform design and response surface methodology

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Presence of negative charge on the basal planes of New York talc

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The preparation and ageing of acrylamide/acrylate copolymer flocculant solutions

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Effect of polyacrylamide polymers on floc size and rheological behaviour of kaolinite suspensions

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Floc size distributions in dissolved air flotation of Winnipeg tap water

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Shear flocculation of celestite with anionic surfactants and effects of some inorganic dispersants

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Microbially induced flocculation and flotation for separation of chalcopyrite from quartz and calcite

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Microbially-induced flocculation and flotation for pyrite separation from oxide gangue minerals

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Flocculation and flotation characteristics of fine hematite with sodium oleate

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Optimisation of operating variables of fine coal flotation using a combination of modified flotation parameters and statistical techniques

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Coagulation and flocculation characteristics of talc by different flocculants in the presence of cations

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Hydrophobic flocculation of sphalerite fines in aqueous suspensions induced by ethyl and amyl xanthates

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Carrier flotation for desulfurization and deashing of difficult-to-float coals

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Shear flocculation - kinetics of floc coalescence and breakage

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Floc flotation of galena and sphalerite fines

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