Lignin/Poly(vinylpyrrolidone) Multifilament Fibers Dry-Spun from Water as Carbon Fiber Precursors

The preparation of lignin-based carbon fibers by dry spinning from aqueous solution followed by stabilization and continuous carbonization to endless yarns is reported. The influence of carbonization temperature and draw ratio on the morphology and mechanical properties of the final carbon fibers is investigated by single-fiber testing, wide-angle X-ray scattering, scanning electron microscopy, and Raman spectroscopy. A draw ratio of 5% (1.05) with a carbonization temperature of 1400 degrees C leads to the best mechanical properties. The resulting multifilament carbon fibers have an average diameter between 10-12 mu m, an average tensile strength of 1.30 +/- 0.32 GPa, a Young's modulus of 101 +/- 18 GPa, and an elongation at break of 1.31 +/- 0.23%. The maximum Weibull strength (sigma(0)) is 1.04 GPa with a Weibull modulus (m) of 5.1. The use of a water-soluble system is economically advantageous; also, unlike melt-spun lignin fibers, the dry-spun precursor fibers can be thermally converted without any additional crosslinking step.

Automated summary

This study reports the preparation of lignin-based carbon fibers by dry spinning from aqueous solution, followed by stabilization and continuous carbonization to endless yarns. The effects of carbonization temperature and draw ratio on the morphology and mechanical properties of the final carbon fibers were investigated. The study found that a draw ratio of 5% (1.05) and a carbonization temperature of 1400 degrees C resulted in the best mechanical properties of the carbon fibers.