Weldability improvement of immiscible polycarbonate/GFRP by femtosecond laser surface treatment

Poor miscibility is an important reason for the non-weldable performance of most dissimilar polymers and their composites, and traditional surface treatments cannot effectively improve the weldability of dissimilar polymers. Therefore, the non-weldability of dissimilar polymers is one of the important factors that limit the application of polymers and their composites. We proposed a surface modification scheme of laser ablation or etching to improve the weldability of immiscible polymers effectively. Experimental studies on femtosecond ultraviolet (UV) laser ablation/etching, mid-infrared laser transmission welding (LTW), and related characterization and mechanical tests were carried out. The experimental results showed that laser ablation induced the deposition of abundant polar oxygen-containing groups on the surface of polycarbonate (PC), which improved the miscibility of PC and polyamide 66 with a glass fiber volume ratio of 30 % (PA66GF30) and reduced the weak boundary layer (WBL), thereby improving their chemical bonding performance. Using the compatibilization mechanism induced by laser ablation, the bonding strength of the PC/PA66GF30 joint obtained by LTW was 13.7 MPa, which was much higher than that of the untreated joint (1.4 MPa). However, the grooves generated by laser etching could induce macro-anchoring effect of the hybrid joint. Based on the compatibilization mechanism and macro-anchoring effect, with the selection of appropriate welding power and etching parameters, the bonding strength of the PC/PA66GF30 joint was further increased to 29.7 MPa. This work has demonstrated the feasibility of laser surface treatment (especially etching) to significantly improve the welding strength of immiscible polymers and their composites.

Automated summary

Poor miscibility is a major factor hindering the weldability of dissimilar polymers and their composites, and traditional surface treatments are not effective in improving this issue. This study proposes a surface modification scheme involving laser ablation or etching to enhance the weldability of immiscible polymers. Experimental tests were conducted, and the results demonstrate that laser ablation induces the deposition of polar oxygen-containing groups on the polymer surface, thereby improving the miscibility and chemical bonding performance. Laser etching, on the other hand, generates grooves that enhance the bonding strength through a macro-anchoring effect. This work presents the feasibility of laser surface treatment to significantly improve the welding strength of immiscible polymers and their composites.