Microstructure and mechanical properties of CuCrZr/316L hybrid components manufactured using selective laser melting

Additive/subtractive hybrid manufacturing technology is a new technology that combines product design, software control, and additive manufacturing (AM) with subtractive technology, which can realize the metallurgical bonding of dissimilar materials. In this study, hybrid parts made of two materials were fab-ricated by depositing CuCrZr on a 316 L stainless steel substrate by selective laser melting (SLM) technology. The microstructure and mechanical properties of the SLM-ed CuCrZr, 316 L matrix components and the 316 L/CuCrZr interface were studied. The microstructure of SLM-ed CuCrZr consisted of elongated columnar crystals that developed along the building direction, and the 316 L matrix material was characterised by large equiaxed grains. After the 316 L substrate was polished, there were no macroscopic cracks and only a few pores at the interface of 316 L/CuCrZr, and good metallurgical bonding was achieved. The complex and uneven metal flow occurred inside the molten pool because of the Marangoni effect under the action of the laser, resulting in drastic changes in the grain size at the interface.(c) 2023 Elsevier B.V. All rights reserved.

Automated summary

Additive/subtractive hybrid manufacturing technology combines product design, software control, and additive manufacturing with subtractive technology, enabling the metallurgical bonding of dissimilar materials. In this study, hybrid parts made of CuCrZr and 316 L stainless steel were fabricated using selective laser melting technology. The microstructure and mechanical properties of the fabricated materials and the interface between them were studied. Good metallurgical bonding was achieved at the 316 L/CuCrZr interface, despite the complex metal flow and changes in grain size caused by the laser.