Thickness variation effect on compressive properties of ultra-thick CFRP laminates

As ultra-thick laminates are widely used in the field of aerospace and marine as the main load-bearing structure, extreme service conditions lead to increasing thickness of composite structures. However, the effect of the increase in thickness on the compressive properties of ultra-thick laminates is still unclear. Herein parameters including fiber volume fraction, fiber waviness, void content and free edge effect that affect the compressive strength with increasing thickness are studied. The results show that the fiber volume fraction of ultra-thick laminates does not change significantly with the increase of thickness due to the adoption of the zerobleeding process, while the fiber waviness and void contribute to the thickness effect on compressive strength. On the other hand, the high interlaminar stress of the free edge contributes to the premature delamination of the specimen, which dominates the compressive strength of the ultra-thick laminate. Finally, compared with the thin laminate (2 mm), the compressive strength of ultra-thick laminate drops sharply (nearly 28%), but when the thickness increases from 30 to 70 mm, the drop of compressive strength is not obvious (only 10%). When the material and curing process are consistent, the weak interlaminar properties of ultra-thick laminates does not change significantly with the increase of thickness, which leads to the insignificant decrease in compression strength of ultra-thick laminates with the increase of thickness. The proposed empirical relationship between the compressive strength and thickness of quasi-isotropic laminates can provide important theoretical basis and experimental reference for the design of ultra-thick composite structures.

Automated summary

As ultra-thick laminates are extensively used in aerospace and marine applications, understanding the effect of thickness on their compressive properties is crucial. This study investigates the influence of parameters such as fiber volume fraction, fiber waviness, void content, and free edge effect on the compressive strength of ultra-thick laminates. The results indicate that the fiber volume fraction remains relatively unchanged with increasing thickness, while fiber waviness, void content, and free edge stress significantly influence the compressive strength. Furthermore, the study proposes an empirical relationship between compressive strength and thickness, providing important theoretical and experimental references for the design of ultra-thick composite structures.